Product Description
Product Description
Company Profile
IATF16949 and ISO 9001 certified precision CNC machining service company, started in 2006, Infinity provides customers with more than 1 million sensor components every year, such as the hydraulic cylinder, sensor housing, processing connectors, adapters, mounting rods, and mounting plates for flow sensors, pressure sensors, and temperature sensors. Product materials include stainless steel, copper alloy, aluminum alloy, and special alloys. The complex, precise, reliable, and safe manufacturing process ensures the high-quality requirements of customers’ products.
With over 3000m2 production workshop, Infinity company provides whole processing from material cutting to inspection & packing and shipment service.
Workshop Overview
| Equipment List | |||||
| Name | No. of set | Model/Spec. | Origin | ||
| Infinity Precision Machining main Equipment | CNC Vertical Machining Center |
2 | VJ850,850X500X520/4-Axis | ZheJiang | |
| CNC Vertical Machining Center |
2 | Dooson DNM515,1571*540*510 | China | ||
| CNC Vertical Machining Center |
1 | MAZAK VCN530CL | China | ||
| Horizontal CNC Lathe | 8 | OKUMA L250-E | ZheJiang | ||
| Horizontal CNC Lathe | 1 | OKUMA L300-M/2.5-Axis | ZheJiang | ||
| Horizontal CNC Lathe | 1 | OKUMA L400-E | ZheJiang | ||
| Horizontal CNC Lathe | 3 | OKUMA L200EMY | ZheJiang | ||
| Ultrasonic Cleaning machine | 2 | KC-6000W | China | ||
| Automatic Metal Band Sawing machine |
4 | GHS4232 | China | ||
| Flat Grinder | 1 | M7132B | China | ||
| Wire Cutter | 1 | DK7740 | China | ||
| Pipe bending machine | 2 | China | |||
| Shape mill | 1 | China | |||
| Vibration Burnisher | 1 | N/A | China | ||
| Co2 gas-shielded welding | 4 | FN250 | China | ||
| Swiss-type CNC machine | 1 | CSBII 250 | ZheJiang | ||
| Drilling and tapping machine | 4 | ZS4116 | China | ||
Quality Control Process
Infinity Industries, Inc. provides customers with complete inspection services, from first article inspection, to process random inspection, and final inspection, all of which are implemented in strict accordance with the customer’s drawings.
| Name | No. of set | Model/Spec. | Origin | ||
| Inspection Instrument | 3D-Measuring System | 1 | Hexagon,06.08.06 | Switzerland | |
| Projector | 1 | 3D Family VME-300 | ZheJiang | ||
| Contour graph | 1 | Mitutoyo contracer CV-2100 | Japan | ||
| Surface rough meter | 1 | TR210 | China | ||
| Angle Measurement Instrument | 3 | 0~360° | China | ||
| Pin Gage | variety | φ25+/-0.05/φ25.3+/-0.05/φ35+/-0.05 | China | ||
| R-gage | 2 | R1~R6.5mm | China | ||
| Inside Micrometer | 5 | 0-30mm | China | ||
| Outside Micrometer | 5 | 25~50mm | China | ||
| Digital Height Guage | 20 | 0~300mm | China | ||
| Digital Inside Groove Capliers | 5 | 0~150mm | China | ||
| Digital Vernier Calipers | variety | 0~200mm/0~300mm | China | ||
| Mechanical Vernier Calipers | variety | 0~150mm | China | ||
| Thread Plug Guage | variety | 1/2-13UNC,3/4-16UNF,7/16-20UNF,1/4-20UNC-2B/NPSL1/8-27/1/2-14NPT/3/4NPT/M18,26,27X1.5-6h/M4-6h/1/2-14NPSM | China | ||
| Thread Ring Guage | variety | M12X0.5-6h/7/8-14UNF,3/4-16UNF,1/2-20UNF,5/8-18UNF,9/8-12UNF,5/8-24UNF,9/16-18UNF-2A/M18X1.5-6g/G1/2A/G1/4-2A/1/4-18NPT/M12X1-6g/M12X1-6h/1/2-14NPT | China | ||
Packaging & Logistics
In principle, all legal requirements must be complied with in our packaging and logistics process. These are in particular:
– dangerous goods regulation
– national/international regulations for the treatment of wooden pallets
– requirements of sea freight, if necessary
– requirements of air cargo, if necessary
– packaging directives from our customers
Further applies to:
– The transport safety always rests with the consignor. Regarding cargo securing the legal regulations apply according to StVO and HGB and the VDI Xihu (West Lake) Dis.line 2700.
– Infinity Company shall treat the goods during storage and shipping in such a way that the agreed-upon quality standard is preserved.
– The storage at our location shall be made according to the FIFO principle.
– All packaging materials must be free of attached silicone (e.g. silicone oil) and contain silicone.
Environmental Requirements / Occupational Safety
No danger to humans or the environment may occur through the delivery of the products. Hazardous materials (dangerous goods) must be labeled in such a way that the dangers are easily recognizable and visible from the outside.
– Individual packs / reusable packaging / refillable containers should not exceed an individual weight of 15 kg.
– The packing height of the loading unit must not exceed a maximum of 1600 mm.
– The maximum weight of the load unit must not exceed 1200 kg.
– The maximum dimension of pallets must not exceed 1200 mm x 1000 mm.
– Individual packs / reusable packaging / returnable containers/cargo units must not be damaged.
– Loading units must be accessible (at least 100 mm lower ride height).
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How do telescopic cylinders contribute to efficient and controlled extension and retraction?
Telescopic cylinders play a crucial role in enabling efficient and controlled extension and retraction. Here’s a detailed explanation:
Nested design:
The nested design of telescopic cylinders, with multiple stages or sleeves that retract inside one another, allows for efficient extension and retraction. Each stage extends or retracts in a synchronized manner, contributing to smooth and controlled movement. The nested structure also enables compact storage when the cylinder is retracted, optimizing space utilization.
Hydraulic control system:
The hydraulic control system is a key component that enables efficient and controlled extension and retraction of telescopic cylinders. It utilizes hydraulic fluid and pressure to drive the cylinder’s movement. By regulating the flow of hydraulic fluid to each stage, the extension and retraction speed can be precisely controlled. This hydraulic control system ensures synchronized movement of the stages and allows for gradual and controlled extension and retraction.
Valve and cylinder design:
Telescopic cylinders incorporate specific valve and cylinder designs to facilitate efficient and controlled extension and retraction. Flow control valves, such as flow restrictors or throttle valves, are often used to regulate the flow rate of hydraulic fluid to each stage. These valves help manage the speed of extension and retraction, preventing sudden or uncontrolled movements. The cylinder design, including the bore size and rod diameter, is carefully engineered to optimize the balance between extension/retraction speed and force output.
Pressure relief and damping:
To further enhance controlled extension and retraction, telescopic cylinders may incorporate pressure relief and damping mechanisms. Pressure relief valves help prevent over-pressurization of the hydraulic system, ensuring that the cylinder operates within safe limits. Damping devices, such as hydraulic cushions or shock absorbers, can be integrated to dampen the impact or vibrations during extension and retraction, promoting smoother and more controlled movement.
Load-specific adjustments:
Telescopic cylinders can be adjusted to accommodate different load requirements, contributing to efficient and controlled extension and retraction. By adding or removing stages or adjusting the hydraulic pressure, operators can adapt the cylinder’s performance to match the specific load conditions. This customization ensures optimal extension and retraction characteristics for different applications and load capacities.
Overall, the nested design, hydraulic control system, valve and cylinder design, pressure relief mechanisms, and load-specific adjustments all work together to enable telescopic cylinders to contribute to efficient and controlled extension and retraction. These features ensure smooth operation, precise positioning, and safe handling of heavy loads in various industrial applications.
Consulting the manufacturer’s documentation and guidelines is important for understanding the specific capabilities and limitations of telescopic cylinders in terms of extension and retraction.
Can telescopic cylinders be used in manufacturing machinery for material processing?
Yes, telescopic cylinders are commonly used in manufacturing machinery for material processing tasks. Here’s a detailed explanation:
Material handling and manipulation:
Telescopic cylinders are utilized in manufacturing machinery to handle and manipulate materials during the processing stages. They enable lifting, lowering, pushing, or pulling of components, parts, or raw materials, facilitating various manufacturing operations such as cutting, bending, shaping, or assembly.
Positioning and alignment:
Telescopic cylinders contribute to precise positioning and alignment of materials in manufacturing machinery. The controlled extension and retraction of the cylinders allow operators to align workpieces accurately, ensuring consistent quality, dimensional accuracy, and proper fit during material processing.
Adjustable working height:
In manufacturing machinery, telescopic cylinders provide the advantage of adjustable working height. By extending or retracting the cylinders, the height of the work surface or processing area can be modified to accommodate different material sizes or operator preferences. This flexibility enhances ergonomics and facilitates efficient material processing.
Modular design for customization:
Telescopic cylinders feature a modular design that allows for customization according to specific manufacturing requirements. The number of stages or sections can be adjusted to achieve the desired extended length and capacity of the cylinder. This modularity enables telescopic cylinders to be tailored to the dimensions and processing needs of different manufacturing machinery.
Force generation and control:
Telescopic cylinders generate the necessary force to perform material processing tasks. The hydraulic control system regulates the extension and retraction of the cylinders, allowing operators to control the force applied during cutting, bending, or other processing operations. This force control ensures precise and consistent material processing while minimizing the risk of damage or deformation.
Space optimization:
Telescopic cylinders contribute to space optimization in manufacturing machinery. Their compact design allows for efficient utilization of available space, especially in equipment with limited footprint. The telescopic nature of the cylinders enables them to retract when not in use, minimizing the space occupied and allowing for better overall layout and arrangement of the machinery.
Advantages of telescopic cylinders in manufacturing machinery:
Telescopic cylinders offer several advantages in material processing applications within manufacturing machinery:
- Material handling and manipulation capabilities
- Precise positioning and alignment of materials
- Adjustable working height for versatility
- Modular design for customization
- Force generation and control for consistent processing
- Space optimization in compact machinery
Overall, telescopic cylinders are widely used in manufacturing machinery for material processing tasks, providing material handling, positioning, and force control capabilities. Their flexibility, modularity, and precise control contribute to efficient and accurate material processing operations in manufacturing.
It’s important to consult the equipment manufacturer’s documentation and guidelines for specific information on the integration, operation, and maintenance of telescopic cylinders in manufacturing machinery.
What industries commonly use telescopic cylinders in their applications?
Telescopic cylinders find applications in a wide range of industries where extended reach, height adjustment, or lifting capabilities are required. Here’s a detailed explanation:
Industries commonly using telescopic cylinders:
- Construction: The construction industry extensively utilizes telescopic cylinders in various equipment, including excavators, backhoes, loaders, cranes, and concrete pumps. Telescopic cylinders enable the extension and retraction of booms, arms, or buckets, providing the necessary reach, digging, and lifting capabilities in construction and earthmoving applications.
- Material Handling and Logistics: Telescopic cylinders are essential in industries involved in material handling and logistics operations. This includes applications such as cranes, forklifts, loaders, conveyor systems, and automated storage and retrieval systems. Telescopic cylinders enable the lifting, tilting, or extending movements required for efficient loading, unloading, and transportation of materials.
- Agriculture: The agricultural sector employs telescopic cylinders in various machinery, such as tractors, harvesters, sprayers, and irrigation systems. Telescopic cylinders facilitate height adjustment, folding/unfolding of implements, and movement of equipment parts, enhancing productivity and efficiency in agricultural operations.
- Transportation and Automotive: Telescopic cylinders play a role in the transportation and automotive industries. They are used in applications such as dump trucks, trailers, refuse trucks, car haulers, and hydraulic ramps. Telescopic cylinders enable the efficient tilting, dumping, or lifting of cargo, enhancing the functionality and versatility of transportation equipment.
- Marine and Offshore: The marine and offshore industries utilize telescopic cylinders in applications such as ship cranes, offshore platforms, and subsea equipment. Telescopic cylinders enable the extension and retraction of booms, arms, or lifting mechanisms, supporting various marine operations including cargo handling, offshore construction, and underwater exploration.
- Mining and Quarrying: In mining and quarrying operations, telescopic cylinders are employed in equipment such as excavators, loaders, and conveyor systems. They facilitate the necessary extension and retraction movements for digging, lifting, and conveying materials, enhancing productivity and efficiency in mining operations.
- Utilities and Energy: The utilities and energy sectors utilize telescopic cylinders in applications such as utility trucks, aerial platforms, power line maintenance equipment, and renewable energy installations. Telescopic cylinders enable the safe and efficient access to elevated work areas, equipment maintenance, and positioning of components in energy infrastructure.
- Manufacturing and Industrial: Telescopic cylinders are found in manufacturing and industrial environments in various machinery, including automated systems, assembly lines, robotic arms, and material handling equipment. They provide the necessary linear motion and reach for precise positioning, lifting, or transferring of components during manufacturing processes.
These are just a few examples of industries that commonly use telescopic cylinders in their applications. The versatility and efficiency of telescopic cylinders make them valuable components in numerous sectors where extended stroke lengths or compact retracted lengths are required.
It’s important to consult industry-specific guidelines and regulations to ensure the proper selection, installation, and maintenance of telescopic cylinders based on the specific application requirements.
editor by Dream 2024-11-26