Product Description
Mining Dump Truck Spare Parts Multistage Telescopic Single Acting Lift Hydraulic Cylinder Made in China
Product Specifications :
| Item | Specifications |
| Function | Lifting/lowering the truck body for cargo dumping |
| Bore diameter | 120mm-480mm,customizable |
| Bod diameter | 90mm-390mm,customizable |
| Stroke | 3000mm-12000mm,customizable |
| Stage | 2-6stages,customizable |
| Surface treatment of piston rod | HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding |
| Work Pressure | Maximum 38MPa,customizable |
| Material | High tensile cold drawn tube, precision honed for extended seal life |
| Mounting | Earring,Flange,Clevis.Foot,Trunnion,customizable |
| Seal Type | Parker,NOK, Hallite or as customer’s requirement |
| Warrenty | 18 months |
| MOQ | 1 pcs |
| Production Time | Based on order quantity.normally 30-40 days. |
| Certification | ISO9001,CE, SGS |
| Packaging | metal case,plywood case,carton or as requirement |
| Service | OEM & ODM |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer |
Product Display:
Mounting Method:
Appliactions:Mining Machinery,Mining Dump Truck
Other Related Products
Our Factory:
Quality Assurance:
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Inspection of Mechanical Properties of Raw Materials
Process Inspection
Final Testing
Packing & Delivery:
About US:
Our Certificate
Our Main Customers
ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 600/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How do telescopic cylinders handle variations in load capacity and weight?
Telescopic cylinders are designed to handle variations in load capacity and weight effectively. Here’s a detailed explanation:
Load-specific design:
Telescopic cylinders are engineered with load-specific design considerations to accommodate variations in load capacity and weight. Manufacturers take into account factors such as the maximum expected load, the range of anticipated loads, and the required safety factors. The cylinder’s components, materials, and dimensions are selected and configured accordingly to provide the necessary strength and stability.
Multiple stages:
The nested structure of telescopic cylinders, with multiple stages or sleeves that retract inside one another, allows for adaptability to different loads. Each stage can handle a specific portion of the load, and the collective capacity of all stages determines the overall load capacity of the cylinder. By adding or removing stages, telescopic cylinders can be customized to suit different load requirements, providing flexibility in handling variations in weight.
Hydraulic system control:
The hydraulic control system of telescopic cylinders plays a vital role in managing variations in load capacity. By regulating the flow of hydraulic fluid to each stage, operators can control the extension and retraction force applied to the cylinder. This control allows for adjustments based on the specific load and weight requirements, ensuring the cylinder operates within its safe working limits.
Pressure relief and overload protection:
Telescopic cylinders are often equipped with pressure relief valves and overload protection mechanisms to safeguard against excessive loads. Pressure relief valves help prevent over-pressurization of the hydraulic system by diverting excess fluid flow, protecting the cylinder from potential damage. Overload protection mechanisms, such as overload sensors or mechanical stops, are designed to activate and halt the cylinder’s movement if the load exceeds the safe operating limits.
Load distribution and stability:
Telescopic cylinders contribute to load distribution and stability. The nested design distributes the load across multiple stages, reducing stress on individual components and enhancing overall stability. Proper weight distribution on the machinery or equipment, as well as secure attachment of the load, further contribute to maintaining stability and ensuring safe operation.
It’s important to note that while telescopic cylinders can handle variations in load capacity and weight, it is crucial to operate within the specified load limits and follow the manufacturer’s guidelines. Exceeding the recommended load capacity can compromise the safety, performance, and longevity of the telescopic cylinder and the machinery it is installed on.
Consulting the manufacturer’s documentation, engineering specifications, and relevant industry standards is essential for understanding and adhering to the appropriate load capacity and weight guidelines when using telescopic cylinders.
How do telescopic cylinders handle variations in cylinder size and capacity?
Telescopic cylinders are designed to handle variations in cylinder size and capacity effectively. Here’s a detailed explanation:
Modular design:
Telescopic cylinders feature a modular design that allows for flexibility in cylinder size and capacity. They consist of multiple stages or sections that retract inside one another, similar to a telescope. The number of stages can vary depending on the desired extended length and capacity of the cylinder. This modular design enables telescopic cylinders to be customized according to specific requirements.
Variable stroke length:
Telescopic cylinders offer the advantage of variable stroke length. The stroke length refers to the distance the cylinder can extend and retract. By adjusting the stroke length, the effective size and capacity of the telescopic cylinder can be modified. This flexibility allows for accommodating variations in the size and capacity requirements of different applications.
Increased capacity with additional stages:
Telescopic cylinders can handle variations in capacity by adding more stages to the cylinder. Each stage contributes to the overall capacity of the cylinder. By including additional stages, the cylinder’s capacity can be increased to handle higher loads or operate in more demanding conditions. This scalability makes telescopic cylinders suitable for a wide range of applications with varying capacity needs.
Proportional force distribution:
Telescopic cylinders distribute the applied force proportionally across the stages. As the cylinder extends, each stage contributes to supporting the load and transmitting the force. The force distribution ensures that the load is evenly distributed among the stages, allowing the cylinder to handle variations in capacity effectively.
Hydraulic control system:
Telescopic cylinders rely on a hydraulic control system for operation. The system allows for precise control over the extension and retraction of each stage. By adjusting the hydraulic pressure and flow, operators can regulate the movement and force exerted by the cylinder, ensuring optimal performance and capacity utilization.
Overall, telescopic cylinders handle variations in cylinder size and capacity through their modular design, variable stroke length, ability to add stages for increased capacity, proportional force distribution, and hydraulic control system. These features make telescopic cylinders adaptable to different applications and enable them to effectively handle varying size and capacity requirements.
It’s important to consult the equipment manufacturer’s documentation and guidelines for specific information on the size, capacity, and operational considerations of telescopic cylinders.
Can you explain the purpose and role of telescopic cylinders in machinery?
Telescopic cylinders play a crucial role in various machinery and equipment applications. Here’s a detailed explanation:
Purpose of telescopic cylinders:
Telescopic cylinders are primarily used when an extended stroke length is required while maintaining a compact retracted length. They enable machinery and equipment to achieve extended reach, height adjustment, or lifting capabilities without increasing the overall size or footprint of the cylinder. The purpose of telescopic cylinders is to provide efficient and reliable linear motion in applications that demand long stroke lengths.
Role of telescopic cylinders in machinery:
- Material Handling: Telescopic cylinders are extensively used in material handling machinery, such as cranes, forklifts, and loaders. They enable the extension and retraction of booms, arms, or lifting mechanisms, allowing operators to reach higher or farther to handle and transport materials with ease.
- Dump Trucks and Trailers: Telescopic cylinders are commonly employed in dump trucks and trailers for the tilting and unloading of cargo or bulk materials. The extendable stroke of the cylinder raises the bed or container to dump the contents, enabling efficient unloading and reducing manual labor.
- Aerial Platforms: Telescopic cylinders are essential components in aerial work platforms, such as cherry pickers or scissor lifts. They facilitate the vertical movement and height adjustment of the platform, allowing operators to access elevated work areas safely.
- Construction Equipment: Telescopic cylinders are used in various construction equipment, including excavators, backhoes, and telescopic handlers. They provide the necessary extension and retraction for the boom, arm, or bucket, enabling digging, lifting, and reaching capabilities in construction and earthmoving applications.
- Mobile Equipment: Telescopic cylinders are utilized in mobile equipment, such as telescopic cranes and mobile cranes. They enable the extension and retraction of the boom sections, allowing for increased reach and lifting capacities in lifting and construction operations.
- Specialized Machinery: Telescopic cylinders find application in specialized machinery, such as fire truck aerial ladders, telescopic masts, or telescopic booms in industrial and military equipment. They provide the required extension and retraction for specific tasks, such as firefighting, surveillance, or equipment deployment.
The role of telescopic cylinders in machinery is to provide precise and controlled linear motion, enabling the equipment to perform specific tasks with extended reach, height adjustment, or lifting capabilities. They contribute to the efficiency, versatility, and productivity of machinery in various industries.
It’s important to ensure proper selection, installation, and maintenance of telescopic cylinders based on the specific machinery requirements and manufacturer’s guidelines to ensure safe and reliable operation.
editor by CX 2023-12-27
China high quality Rod Piston Stroke Long Stroke Telescopic Hydraulic Cylinder for Mining Dump Truck vacuum pump distributors
Product Description
Rod Piston Stroke Long Stroke Telescopic Hydraulic Cylinder for Mining Dump Truck
Product Specifications :
| Item | Specifications |
| Function | Lifting/lowering the truck body for cargo dumping |
| Bore diameter | 120mm-480mm,customizable |
| Bod diameter | 90mm-390mm,customizable |
| Stroke | 3000mm-12000mm,customizable |
| Stage | 2-6stages,customizable |
| Surface treatment of piston rod | HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding |
| Work Pressure | Maximum 38MPa,customizable |
| Material | High tensile cold drawn tube, precision honed for extended seal life |
| Mounting | Earring,Flange,Clevis.Foot,Trunnion,customizable |
| Seal Type | Parker,NOK, Hallite or as customer’s requirement |
| Warrenty | 18 months |
| MOQ | 1 pcs |
| Production Time | Based on order quantity.normally 30-40 days. |
| Certification | ISO9001,CE, SGS |
| Packaging | metal case,plywood case,carton or as requirement |
| Service | OEM & ODM |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer |
Product Display:
Mounting Method:
Appliactions:Mining Machinery,Mining Dump Truck
Other Related Products
Our Factory:
Quality Assurance:
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Inspection of Mechanical Properties of Raw Materials
Process Inspection
Final Testing
Packing & Delivery:
About US:
Our Certificate
Our Main Customers
ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 600/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How do telescopic cylinders contribute to energy-efficient equipment operation?
Telescopic cylinders play a significant role in promoting energy-efficient equipment operation. Here’s a detailed explanation:
Reduced energy consumption:
Telescopic cylinders are designed to minimize energy consumption during equipment operation. The hydraulic system of telescopic cylinders allows for precise control over the extension and retraction of the cylinder stages. This control enables the equipment to use the minimum amount of hydraulic fluid and energy required to achieve the desired movement or position.
Efficient force transmission:
Telescopic cylinders are engineered to efficiently transmit forces from the hydraulic system to the desired application. The telescopic design allows for a direct and linear transfer of force, reducing energy losses that can occur in more complex mechanical systems. This efficient force transmission ensures that the energy supplied to the telescopic cylinder is effectively utilized to perform the desired work.
Compactness and weight reduction:
Telescopic cylinders offer compactness in equipment design, which contributes to energy efficiency. By retracting the cylinder stages, the overall length of the equipment can be minimized, reducing weight and inertia. This reduction in weight and inertia requires less energy to start and stop the movement of the equipment, resulting in energy savings during operation.
Optimized design:
Telescopic cylinders are designed with efficiency in mind. Manufacturers consider factors such as the cylinder’s bore size, rod diameter, and overall construction to ensure optimal performance while minimizing energy requirements. By using lightweight and high-strength materials, optimizing the cylinder’s dimensions, and reducing internal friction, telescopic cylinders can operate efficiently and contribute to energy savings.
Controlled motion:
Telescopic cylinders provide precise and controlled motion, allowing equipment operators to perform tasks with accuracy and efficiency. The hydraulic control system in telescopic cylinders enables smooth and proportional extension and retraction, reducing the need for excessive force or multiple adjustments. This controlled motion prevents energy waste and ensures that the equipment operates efficiently.
Applications in energy-efficient equipment:
Telescopic cylinders are utilized in various energy-efficient equipment, such as hybrid or electric-powered machinery. These equipment types rely on the optimization of energy usage to minimize environmental impact and reduce operating costs. Telescopic cylinders contribute to these objectives by providing efficient force transmission, controlled motion, and compact design.
Furthermore, the integration of advanced technologies, such as electronic control systems, sensors, and feedback mechanisms, can enhance the energy efficiency of equipment that incorporates telescopic cylinders. These technologies allow for further optimization of hydraulic system performance, energy recovery, and intelligent control of equipment operations.
Overall, telescopic cylinders contribute to energy-efficient equipment operation through reduced energy consumption, efficient force transmission, compactness and weight reduction, optimized design, and controlled motion. By utilizing telescopic cylinders in equipment design and considering energy-efficient practices, industries can achieve more sustainable and economical operation.
Consulting with equipment manufacturers or industry experts can provide further insights into the energy-saving benefits and applications of telescopic cylinders in specific equipment types.
Can telescopic cylinders be used in agricultural machinery for various tasks?
Yes, telescopic cylinders are widely used in agricultural machinery for various tasks. Here’s a detailed explanation:
Versatile applications:
Telescopic cylinders offer versatility and are suitable for a wide range of tasks in agricultural machinery. They are commonly employed in equipment such as tractors, harvesters, sprayers, loaders, and tillers.
Lifting and lowering:
Telescopic cylinders are utilized for lifting and lowering applications in agricultural machinery. They provide the necessary force to raise and lower attachments such as loader buckets, tillage implements, or harvest platforms. The telescopic cylinder’s design allows for efficient force transmission, enabling smooth and controlled movement.
Reach extension:
Telescopic cylinders are valuable for extending the reach of agricultural machinery. For example, in a harvester, telescopic cylinders can extend the reach of the harvesting arm, allowing operators to access crops in a broader area. This extension capability increases efficiency and productivity by reducing the need for repositioning the machinery frequently.
Adjustable working height:
Telescopic cylinders are employed in agricultural machinery to provide adjustable working heights. For instance, in sprayers or spreaders, telescopic cylinders can adjust the height of the booms or spreading mechanisms, allowing for precise application of fertilizers, pesticides, or seeds.
Folding and unfolding:
Telescopic cylinders are used to facilitate folding and unfolding actions in agricultural machinery. This is particularly useful for equipment that needs to be transported or stored in compact configurations. For example, telescopic cylinders can fold the wings of a tillage implement for easy transport on roads or through narrow gateways.
Stabilization and leveling:
Telescopic cylinders contribute to the stabilization and leveling of agricultural machinery. They are employed in tasks such as adjusting the height and angle of plows, cultivators, or balers to ensure proper ground engagement and uniform performance.
Advantages of telescopic cylinders in agricultural machinery:
Telescopic cylinders offer several advantages in agricultural machinery:
- Versatility: Telescopic cylinders can be used for various tasks, providing flexibility and adaptability in agricultural operations.
- Efficient force transmission: The telescopic design allows for direct and efficient force transmission, maximizing the equipment’s lifting and operational capabilities.
- Precise control: Telescopic cylinders enable precise control over movements, allowing for accurate positioning and improved productivity.
- Space optimization: Telescopic cylinders contribute to space optimization by enabling folding or compact configurations, facilitating transportation and storage of agricultural machinery.
Overall, telescopic cylinders are valuable components in agricultural machinery, offering versatility, efficient force transmission, precise control, and space optimization. They enhance the functionality and productivity of agricultural equipment across various tasks and applications.
It’s important to consult the equipment manufacturer’s documentation and guidelines for specific information on the integration, operation, and maintenance of telescopic cylinders in agricultural machinery.
What is a telescopic cylinder and how does it work?
A telescopic cylinder is a type of hydraulic cylinder that consists of multiple nested stages or sections that can extend and retract, similar to a telescope. Here’s a detailed explanation:
A telescopic cylinder is primarily used when a long stroke length is required while maintaining a compact retracted length. It is commonly used in applications such as dump trucks, cranes, aerial platforms, and other equipment that require extended reach or height adjustment. Here’s how a telescopic cylinder works:
- Structure: A telescopic cylinder consists of a series of cylindrical stages or sleeves that are progressively nested inside one another. These stages are typically made of high-strength steel or aluminum alloy. The number of stages can vary depending on the specific design and application.
- Extension and Retraction: When the telescopic cylinder is in the retracted position, the stages are nested inside one another, with the smallest stage located at the base. To extend the cylinder, hydraulic fluid is supplied to the base of the cylinder, creating pressure that pushes the smallest stage outwards. As the smallest stage extends, it exposes the next larger stage, which is then pushed out by the hydraulic pressure. This process continues until all the stages have extended, resulting in a longer overall stroke length.
- Locking Mechanism: Telescopic cylinders often incorporate a locking mechanism to secure the extended stages in position. This mechanism ensures stability and prevents unintentional retraction of the cylinder under load. The locking mechanism can be mechanical, hydraulic, or a combination of both, depending on the design and application requirements.
- Retraction: To retract the telescopic cylinder, hydraulic fluid is supplied to the opposite side of the cylinder, typically to the largest stage. The hydraulic pressure acts on the largest stage, retracting it first. As each stage retracts, it nests inside the next smaller stage until the cylinder is fully retracted to its original compact length.
- Control and Stability: The extension and retraction of a telescopic cylinder are controlled by a hydraulic system. By regulating the flow and pressure of the hydraulic fluid, operators can precisely control the extension and retraction speed of the cylinder. The nested design of the stages provides stability and load-bearing capacity, allowing the telescopic cylinder to handle substantial loads.
The use of telescopic cylinders offers several benefits:
- Extended Stroke Length: Telescopic cylinders provide a significantly longer stroke length compared to traditional single-stage cylinders, enabling extended reach or height adjustment without increasing the overall size of the cylinder.
- Compact Design: The nested structure of telescopic cylinders allows for a compact retracted length, making them suitable for applications with space constraints.
- Versatility: Telescopic cylinders can be customized to meet specific stroke length requirements. The number of stages can be adjusted, and the cylinders can be designed for different load capacities and working conditions.
- Efficient Operation: The controlled extension and retraction of telescopic cylinders enable precise load handling and positioning, improving operational efficiency.
Overall, a telescopic cylinder is a hydraulic cylinder with nested stages that can extend and retract, providing an extended stroke length while maintaining a compact retracted length. Its structure and operation make it ideal for applications requiring long reach or height adjustment.
It’s important to follow the manufacturer’s guidelines and specifications for the telescopic cylinder, including proper maintenance and inspection, to ensure its safe and reliable operation.
editor by CX 2023-12-26
China Hot selling Multi-Stages Dump Truck Spare Part Hydraulic Telescopic Cylinder Made in China vacuum pump ac system
Product Description
Multi-Stages Dump Truck Spare Part Hydraulic Telescopic Cylinder Made in China
Product Specifications :
| Item | Specifications |
| Function | Lifting/lowering the truck body for cargo dumping |
| Bore diameter | 120mm-480mm,customizable |
| Bod diameter | 90mm-390mm,customizable |
| Stroke | 3000mm-12000mm,customizable |
| Stage | 2-6stages,customizable |
| Surface treatment of piston rod | HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding |
| Work Pressure | Maximum 38MPa,customizable |
| Material | High tensile cold drawn tube, precision honed for extended seal life |
| Mounting | Earring,Flange,Clevis.Foot,Trunnion,customizable |
| Seal Type | Parker,NOK, Hallite or as customer’s requirement |
| Warrenty | 18 months |
| MOQ | 1 pcs |
| Production Time | Based on order quantity.normally 30-40 days. |
| Certification | ISO9001,CE, SGS |
| Packaging | metal case,plywood case,carton or as requirement |
| Service | OEM & ODM |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer |
Product Display:
Mounting Method:
Appliactions:Mining Machinery,Mining Dump Truck
Other Related Products
Our Factory:
Quality Assurance:
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Inspection of Mechanical Properties of Raw Materials
Process Inspection
Final Testing
Packing & Delivery:
About US:
Our Certificate
Our Main Customers
ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 600/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How do telescopic cylinders contribute to energy-efficient equipment operation?
Telescopic cylinders play a significant role in promoting energy-efficient equipment operation. Here’s a detailed explanation:
Reduced energy consumption:
Telescopic cylinders are designed to minimize energy consumption during equipment operation. The hydraulic system of telescopic cylinders allows for precise control over the extension and retraction of the cylinder stages. This control enables the equipment to use the minimum amount of hydraulic fluid and energy required to achieve the desired movement or position.
Efficient force transmission:
Telescopic cylinders are engineered to efficiently transmit forces from the hydraulic system to the desired application. The telescopic design allows for a direct and linear transfer of force, reducing energy losses that can occur in more complex mechanical systems. This efficient force transmission ensures that the energy supplied to the telescopic cylinder is effectively utilized to perform the desired work.
Compactness and weight reduction:
Telescopic cylinders offer compactness in equipment design, which contributes to energy efficiency. By retracting the cylinder stages, the overall length of the equipment can be minimized, reducing weight and inertia. This reduction in weight and inertia requires less energy to start and stop the movement of the equipment, resulting in energy savings during operation.
Optimized design:
Telescopic cylinders are designed with efficiency in mind. Manufacturers consider factors such as the cylinder’s bore size, rod diameter, and overall construction to ensure optimal performance while minimizing energy requirements. By using lightweight and high-strength materials, optimizing the cylinder’s dimensions, and reducing internal friction, telescopic cylinders can operate efficiently and contribute to energy savings.
Controlled motion:
Telescopic cylinders provide precise and controlled motion, allowing equipment operators to perform tasks with accuracy and efficiency. The hydraulic control system in telescopic cylinders enables smooth and proportional extension and retraction, reducing the need for excessive force or multiple adjustments. This controlled motion prevents energy waste and ensures that the equipment operates efficiently.
Applications in energy-efficient equipment:
Telescopic cylinders are utilized in various energy-efficient equipment, such as hybrid or electric-powered machinery. These equipment types rely on the optimization of energy usage to minimize environmental impact and reduce operating costs. Telescopic cylinders contribute to these objectives by providing efficient force transmission, controlled motion, and compact design.
Furthermore, the integration of advanced technologies, such as electronic control systems, sensors, and feedback mechanisms, can enhance the energy efficiency of equipment that incorporates telescopic cylinders. These technologies allow for further optimization of hydraulic system performance, energy recovery, and intelligent control of equipment operations.
Overall, telescopic cylinders contribute to energy-efficient equipment operation through reduced energy consumption, efficient force transmission, compactness and weight reduction, optimized design, and controlled motion. By utilizing telescopic cylinders in equipment design and considering energy-efficient practices, industries can achieve more sustainable and economical operation.
Consulting with equipment manufacturers or industry experts can provide further insights into the energy-saving benefits and applications of telescopic cylinders in specific equipment types.
How do telescopic cylinders handle variations in cylinder size and capacity?
Telescopic cylinders are designed to handle variations in cylinder size and capacity effectively. Here’s a detailed explanation:
Modular design:
Telescopic cylinders feature a modular design that allows for flexibility in cylinder size and capacity. They consist of multiple stages or sections that retract inside one another, similar to a telescope. The number of stages can vary depending on the desired extended length and capacity of the cylinder. This modular design enables telescopic cylinders to be customized according to specific requirements.
Variable stroke length:
Telescopic cylinders offer the advantage of variable stroke length. The stroke length refers to the distance the cylinder can extend and retract. By adjusting the stroke length, the effective size and capacity of the telescopic cylinder can be modified. This flexibility allows for accommodating variations in the size and capacity requirements of different applications.
Increased capacity with additional stages:
Telescopic cylinders can handle variations in capacity by adding more stages to the cylinder. Each stage contributes to the overall capacity of the cylinder. By including additional stages, the cylinder’s capacity can be increased to handle higher loads or operate in more demanding conditions. This scalability makes telescopic cylinders suitable for a wide range of applications with varying capacity needs.
Proportional force distribution:
Telescopic cylinders distribute the applied force proportionally across the stages. As the cylinder extends, each stage contributes to supporting the load and transmitting the force. The force distribution ensures that the load is evenly distributed among the stages, allowing the cylinder to handle variations in capacity effectively.
Hydraulic control system:
Telescopic cylinders rely on a hydraulic control system for operation. The system allows for precise control over the extension and retraction of each stage. By adjusting the hydraulic pressure and flow, operators can regulate the movement and force exerted by the cylinder, ensuring optimal performance and capacity utilization.
Overall, telescopic cylinders handle variations in cylinder size and capacity through their modular design, variable stroke length, ability to add stages for increased capacity, proportional force distribution, and hydraulic control system. These features make telescopic cylinders adaptable to different applications and enable them to effectively handle varying size and capacity requirements.
It’s important to consult the equipment manufacturer’s documentation and guidelines for specific information on the size, capacity, and operational considerations of telescopic cylinders.
Can telescopic cylinders be customized for specific machinery and equipment?
Yes, telescopic cylinders can be customized to meet the specific requirements of different machinery and equipment. Here’s a detailed explanation:
Customizable stroke length:
Telescopic cylinders can be designed and manufactured with customized stroke lengths to suit the specific needs of machinery and equipment. The stroke length determines the maximum extension or retraction distance of the cylinder and can be tailored to match the required range of motion for a particular application.
Adjustable force and speed:
The hydraulic control system of telescopic cylinders allows for adjustability in terms of force and speed. The system can be configured to provide the necessary force output for the machinery or equipment, ensuring optimal performance. Additionally, the speed of extension and retraction can be adjusted to match the operational requirements, enabling precise and efficient operation.
Mounting options:
Telescopic cylinders can be customized with different mounting options to facilitate easy integration with specific machinery and equipment. Mounting configurations can vary depending on factors such as available space, mounting orientation, and compatibility with existing systems. Manufacturers can provide various mounting solutions to ensure seamless installation.
Sealing and protection:
In certain applications, telescopic cylinders may require specialized sealing and protection features. Manufacturers can customize the cylinder design to incorporate seals and protective coatings that are suitable for the working environment. This customization helps enhance the longevity and reliability of the cylinder, especially in harsh operating conditions.
Material selection:
Telescopic cylinders can be manufactured using different materials to meet specific machinery and equipment requirements. Material selection depends on factors such as load capacity, operating temperature, corrosion resistance, and weight considerations. Manufacturers can offer material options to ensure the cylinder’s compatibility and performance in the intended application.
Integration with control systems:
Telescopic cylinders can be integrated with control systems and sensors to enable advanced functionality and automation. Customization may involve incorporating position sensors, pressure sensors, or other feedback devices to provide real-time data and enhance the overall performance and safety of the machinery or equipment.
Overall, telescopic cylinders can be customized in terms of stroke length, force and speed adjustability, mounting options, sealing and protection features, material selection, and integration with control systems. This customization allows telescopic cylinders to be tailored to the specific requirements of machinery and equipment, ensuring optimal performance and functionality.
It’s important to collaborate with the manufacturer or a qualified expert to determine the appropriate customization options and ensure compliance with relevant industry standards and regulations.
editor by CX 2023-12-26
China best Double Acting Welded Hydraulic Cylinder for Machine Tool Lathe Spare Parts Made in China vacuum pump diy
Product Description
Double Acting Welded Hydraulic Cylinder for Machine Tool Lathe Spare Parts Made in China
Product Specifications :
| Item | Specifications |
| Bore diameter | 50mm~100mm |
| Bod diameter | 40mm~80mm |
| Stroke | 100mm~800mm |
| Woorking Pressure | 17-40Mpa,Customizable |
| Surface treatment of piston rod | HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding |
| Material | High tensile cold drawn tube, precision honed for extended seal life |
| Mounting | Earring,Flange,Clevis.Foot,Trunnion,Customizable |
| Seal Type | Parker,NOK, Hallite GAPI or as customer’s requirement |
| Warrenty | 18 months |
| MOQ | 1pcs |
| Production Time | Based on order quantity.normally 30-40 days. |
| Certification | ISO9001,CE, SGS |
| Color | Gery,Yellow,Red,Black,Customizable |
| Packaging | metal case,plywood case,carton or as requirement |
| Service | OEM & ODM |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer |
Product Detail:
Mounting Method:
Appliactions: Machine Tool,Lathe.
Other Products:
Our Factory:
Inspection Process:
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Inspection of Mechanical Properties of Raw Materials
Process Inspection
Final Testing
Packing & Delivery:
About US:
Our Certificate
ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
Our Customers
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 200/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
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|---|
Can hydraulic cylinders be integrated with modern telematics and remote monitoring?
Yes, hydraulic cylinders can indeed be integrated with modern telematics and remote monitoring systems. The integration of hydraulic cylinders with telematics and remote monitoring technology offers numerous benefits, including enhanced operational efficiency, improved maintenance practices, and increased overall productivity. Here’s a detailed explanation of how hydraulic cylinders can be integrated with modern telematics and remote monitoring:
1. Sensor Integration:
– Hydraulic cylinders can be equipped with various sensors to gather real-time data about their performance and operating conditions. Sensors such as pressure transducers, temperature sensors, position sensors, and load sensors can be integrated directly into the cylinder or its associated components. These sensors provide valuable information about parameters such as pressure, temperature, position, and load, enabling remote monitoring and analysis of the cylinder’s behavior.
2. Data Transmission:
– The data collected from the sensors in hydraulic cylinders can be transmitted wirelessly or through wired connections to a central monitoring system. Wireless communication technologies such as Bluetooth, Wi-Fi, or cellular networks can be employed to transmit data in real-time. Alternatively, wired connections such as Ethernet or CAN bus can be utilized for data transmission. The choice of communication method depends on the specific requirements of the application and the available infrastructure.
3. Remote Monitoring Systems:
– Remote monitoring systems receive and process the data transmitted from hydraulic cylinders. These systems can be cloud-based or hosted on local servers, depending on the implementation. Remote monitoring systems collect and analyze the data to provide insights into the cylinder’s performance, health, and usage patterns. Operators and maintenance personnel can access the monitoring system through web-based interfaces or dedicated software applications to view real-time data, receive alerts, and generate reports.
4. Condition Monitoring and Predictive Maintenance:
– Integration with telematics and remote monitoring enables condition monitoring and predictive maintenance of hydraulic cylinders. By analyzing the collected data, patterns and trends can be identified, allowing for the detection of potential issues or anomalies before they escalate into major problems. Predictive maintenance algorithms can be applied to the data to generate maintenance schedules, recommend component replacements, and optimize maintenance activities. This proactive approach helps prevent unexpected downtime, reduces maintenance costs, and maximizes the lifespan of hydraulic cylinders.
5. Performance Optimization:
– The data collected from hydraulic cylinders can also be utilized to optimize their performance. By analyzing parameters such as pressure, temperature, and load, operators can identify opportunities for improving operational efficiency. Insights gained from the remote monitoring system can guide adjustments in system settings, load management, or operational practices to optimize the performance of hydraulic cylinders and the overall hydraulic system. This optimization can result in energy savings, improved productivity, and reduced wear and tear.
6. Integration with Equipment Management Systems:
– Telematics and remote monitoring systems can be integrated with broader equipment management systems. This integration allows hydraulic cylinder data to be correlated with data from other components or related machinery, providing a comprehensive view of the overall system’s performance. This holistic approach enables operators to identify potential interdependencies, optimize system-wide performance, and make informed decisions regarding maintenance, repairs, or upgrades.
7. Enhanced Safety and Fault Diagnosis:
– Telematics and remote monitoring can contribute to enhanced safety and fault diagnosis in hydraulic systems. Real-time data from hydraulic cylinders can be used to detect abnormal conditions, such as excessive pressure or temperature, which may indicate potential safety risks. Fault diagnosis algorithms can analyze the data to identify specific issues or malfunctions, enabling prompt intervention and reducing the risk of catastrophic failures or accidents.
In summary, hydraulic cylinders can be effectively integrated with modern telematics and remote monitoring systems. This integration enables the collection of real-time data, remote monitoring of performance, condition monitoring, predictive maintenance, performance optimization, integration with equipment management systems, and enhanced safety. By harnessing the power of telematics and remote monitoring, hydraulic cylinder users can achieve improved efficiency, reduced downtime, optimized maintenance practices, and enhanced overall productivity in various applications and industries.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
Can hydraulic cylinders be adapted for use in both industrial and mobile equipment?
Yes, hydraulic cylinders can be adapted for use in both industrial and mobile equipment. The versatility and adaptability of hydraulic systems make them suitable for a wide range of applications across various industries. Here’s a detailed explanation:
1. Industrial Equipment:
– Hydraulic cylinders are extensively used in industrial equipment such as manufacturing machinery, construction equipment, material handling systems, and heavy-duty machinery. They provide the necessary force and controlled movement for tasks such as lifting, pushing, pulling, and positioning heavy loads. Industrial hydraulic cylinders are typically designed for robustness, durability, and high load-bearing capacities to withstand the demanding environments and heavy-duty applications encountered in industries.
2. Mobile Equipment:
– Hydraulic cylinders are also widely adopted in mobile equipment, including agricultural machinery, mining equipment, forestry machinery, and transportation vehicles. These cylinders enable various functions such as tilting, lifting, steering, and stabilizing. Mobile hydraulic cylinders are designed to be compact, lightweight, and efficient to meet the specific requirements of mobile applications. They are often integrated into hydraulic systems that power multiple functions in a single machine.
3. Adaptability:
– One of the key advantages of hydraulic cylinders is their adaptability. They can be customized and configured to suit different operating conditions, equipment sizes, load capacities, and speed requirements. Hydraulic cylinder manufacturers offer a wide range of sizes, stroke lengths, mounting options, and rod configurations to accommodate diverse applications. This adaptability allows hydraulic cylinders to be utilized in both industrial and mobile equipment, serving various purposes across different sectors.
4. Mounting Options:
– Hydraulic cylinders can be adapted to different mounting arrangements to suit the specific requirements of industrial and mobile equipment. They can be mounted in various orientations, including vertical, horizontal, or at an angle. Different mounting options, such as flange mounts, trunnion mounts, and clevis mounts, provide flexibility in integrating hydraulic cylinders into different equipment designs.
5. Integration with Hydraulic Systems:
– Hydraulic cylinders are often part of a larger hydraulic system that includes components such as pumps, valves, hoses, and reservoirs. These systems can be tailored to meet the specific needs of both industrial and mobile equipment. The hydraulic system’s design and configuration can be adapted to provide the necessary flow rates, pressures, and control mechanisms required for optimal performance in the intended application.
6. Control and Automation:
– Hydraulic cylinders in both industrial and mobile equipment can be integrated with control systems and automation technologies. This allows for precise and automated control of the cylinder’s movement and function. Proportional control valves, sensors, and electronic controls can be incorporated to achieve accurate positioning, speed control, and synchronization of multiple hydraulic cylinders, enhancing overall equipment performance and productivity.
7. Safety Considerations:
– Hydraulic cylinders for both industrial and mobile equipment are designed with safety in mind. They often feature built-in safety mechanisms such as overload protection, pressure relief valves, and emergency stop systems to prevent accidents and equipment damage. Safety standards and regulations specific to each industry are taken into account during the design and adaptation of hydraulic cylinders for different applications.
Overall, hydraulic cylinders offer the adaptability and performance required for use in both industrial and mobile equipment. Their versatility, customizable features, mounting options, integration capabilities, and safety considerations make them suitable for a wide range of applications across diverse industries. Whether it’s heavy-duty industrial machinery or mobile equipment operating in challenging environments, hydraulic cylinders can be adapted to meet the specific needs and requirements of various equipment types.
editor by CX 2023-12-26
China high quality Long Stroke Single Acting Multi Stage Telescopic Hydraulic Cylinder vacuum pump oil
Product Description
Long stroke single acting multi stage telescopic hydraulic cylinder
Product Description
Product Description:
| Work Press | 7/14/16/21/31.5MPa 37.5/63MPa Can be Customized |
| Material | Aluminum,Cast Iron,45mnb Steel,Stainless Steel, carbon steel |
| Bore Size | 120mm-380mm, Customizable |
| Rod size | 90mm-350mm, Customizable |
| Stage | 2~6 stages |
| Paint Color | Red,Yellow,Blue,Brown,Customizable |
| Mounting | Earring,Flange,Clevis.Foot,Trunnion,Customizable |
| Warrenty | 18 months |
| MOQ | 1 pcs |
| Delivery Time | 7-15 Days,Also depands on specific demands |
| Certification | ISO9001,CE, SGS |
Product Display:
Quality Assurance
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Mounting Method:
Our Factory:
About US:
Tianjian Hydraulic. is a leader in the engineering design and manufacture of high pressure hydraulic cylinders that are widely used in the fields of mining, metallurgy, construction machinery, marine, offshore, water engineering, wind power, hydraulic press, agricultural machinery, and so on.
The Tianjian team has almost 8 years experience delivering innovative and dependable solutions to meet OEM high pressure hydraulic cylinder needs.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
Packing & Delivery:
Appliactions:
Application:mining truck
FAQ:
1, What does your company do?
A: we are a supplier of high quality Hydraulic Cylinder for more than 8 years.
2, Are you a manufacture or a trading company?
A: We are a manufacturer. Warmly welcome to visit us!
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 15-60 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 3% when order is confirmed and 70% before shipment.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How do telescopic cylinders handle variations in load capacity and weight?
Telescopic cylinders are designed to handle variations in load capacity and weight effectively. Here’s a detailed explanation:
Load-specific design:
Telescopic cylinders are engineered with load-specific design considerations to accommodate variations in load capacity and weight. Manufacturers take into account factors such as the maximum expected load, the range of anticipated loads, and the required safety factors. The cylinder’s components, materials, and dimensions are selected and configured accordingly to provide the necessary strength and stability.
Multiple stages:
The nested structure of telescopic cylinders, with multiple stages or sleeves that retract inside one another, allows for adaptability to different loads. Each stage can handle a specific portion of the load, and the collective capacity of all stages determines the overall load capacity of the cylinder. By adding or removing stages, telescopic cylinders can be customized to suit different load requirements, providing flexibility in handling variations in weight.
Hydraulic system control:
The hydraulic control system of telescopic cylinders plays a vital role in managing variations in load capacity. By regulating the flow of hydraulic fluid to each stage, operators can control the extension and retraction force applied to the cylinder. This control allows for adjustments based on the specific load and weight requirements, ensuring the cylinder operates within its safe working limits.
Pressure relief and overload protection:
Telescopic cylinders are often equipped with pressure relief valves and overload protection mechanisms to safeguard against excessive loads. Pressure relief valves help prevent over-pressurization of the hydraulic system by diverting excess fluid flow, protecting the cylinder from potential damage. Overload protection mechanisms, such as overload sensors or mechanical stops, are designed to activate and halt the cylinder’s movement if the load exceeds the safe operating limits.
Load distribution and stability:
Telescopic cylinders contribute to load distribution and stability. The nested design distributes the load across multiple stages, reducing stress on individual components and enhancing overall stability. Proper weight distribution on the machinery or equipment, as well as secure attachment of the load, further contribute to maintaining stability and ensuring safe operation.
It’s important to note that while telescopic cylinders can handle variations in load capacity and weight, it is crucial to operate within the specified load limits and follow the manufacturer’s guidelines. Exceeding the recommended load capacity can compromise the safety, performance, and longevity of the telescopic cylinder and the machinery it is installed on.
Consulting the manufacturer’s documentation, engineering specifications, and relevant industry standards is essential for understanding and adhering to the appropriate load capacity and weight guidelines when using telescopic cylinders.
How do telescopic cylinders handle variations in hydraulic pressure and flow rate?
Telescopic cylinders are designed to handle variations in hydraulic pressure and flow rate effectively. Here’s a detailed explanation:
Hydraulic pressure control:
Telescopic cylinders are equipped with hydraulic systems that allow for precise control of hydraulic pressure. The hydraulic pressure is regulated by a pump that supplies pressurized hydraulic fluid to the cylinder. The pressure can be adjusted according to the specific requirements of the application.
Pressure relief valves:
To handle variations in hydraulic pressure, telescopic cylinders often incorporate pressure relief valves. These valves are designed to limit the maximum pressure within the cylinder to prevent damage or failure. When the pressure exceeds the set limit, the relief valve opens, allowing excess fluid to bypass and relieve the pressure. This ensures the safety and integrity of the telescopic cylinder and the hydraulic system.
Flow control:
Telescopic cylinders also handle variations in flow rate through the hydraulic control system. The flow rate of hydraulic fluid into and out of the cylinder determines the speed of extension and retraction. Flow control valves, such as flow restrictors or flow control valves, are commonly employed to regulate the flow rate.
Flow restrictors:
Flow restrictors are used to limit the flow rate of hydraulic fluid entering or leaving the telescopic cylinder. By restricting the flow, the speed of extension or retraction can be controlled. This allows for precise and gradual movement, preventing abrupt or uncontrolled motion.
Flow control valves:
Flow control valves are designed to provide adjustable flow rates by regulating the opening or closing of hydraulic passages. These valves allow operators to control the speed of extension and retraction of the telescopic cylinder. By adjusting the flow control valves, variations in flow rate can be accommodated to suit specific operational requirements.
Sequencing valves:
In some applications, telescopic cylinders may require a specific sequence of extension and retraction. Sequencing valves are used to control the order in which different stages of the telescopic cylinder extend or retract. These valves ensure proper synchronization of the cylinder stages and prevent uneven or unbalanced movement.
Overall, telescopic cylinders employ various hydraulic components and control mechanisms to handle variations in hydraulic pressure and flow rate. Pressure relief valves protect against excessive pressure, flow restrictors and flow control valves regulate the flow rate, and sequencing valves ensure proper sequencing of cylinder stages. These features allow telescopic cylinders to operate safely, precisely, and efficiently under different hydraulic conditions.
It’s important to consult the manufacturer’s documentation and guidelines for specific information on the hydraulic system and control mechanisms of telescopic cylinders, as well as recommended maintenance and safety practices.
What is a telescopic cylinder and how does it work?
A telescopic cylinder is a type of hydraulic cylinder that consists of multiple nested stages or sections that can extend and retract, similar to a telescope. Here’s a detailed explanation:
A telescopic cylinder is primarily used when a long stroke length is required while maintaining a compact retracted length. It is commonly used in applications such as dump trucks, cranes, aerial platforms, and other equipment that require extended reach or height adjustment. Here’s how a telescopic cylinder works:
- Structure: A telescopic cylinder consists of a series of cylindrical stages or sleeves that are progressively nested inside one another. These stages are typically made of high-strength steel or aluminum alloy. The number of stages can vary depending on the specific design and application.
- Extension and Retraction: When the telescopic cylinder is in the retracted position, the stages are nested inside one another, with the smallest stage located at the base. To extend the cylinder, hydraulic fluid is supplied to the base of the cylinder, creating pressure that pushes the smallest stage outwards. As the smallest stage extends, it exposes the next larger stage, which is then pushed out by the hydraulic pressure. This process continues until all the stages have extended, resulting in a longer overall stroke length.
- Locking Mechanism: Telescopic cylinders often incorporate a locking mechanism to secure the extended stages in position. This mechanism ensures stability and prevents unintentional retraction of the cylinder under load. The locking mechanism can be mechanical, hydraulic, or a combination of both, depending on the design and application requirements.
- Retraction: To retract the telescopic cylinder, hydraulic fluid is supplied to the opposite side of the cylinder, typically to the largest stage. The hydraulic pressure acts on the largest stage, retracting it first. As each stage retracts, it nests inside the next smaller stage until the cylinder is fully retracted to its original compact length.
- Control and Stability: The extension and retraction of a telescopic cylinder are controlled by a hydraulic system. By regulating the flow and pressure of the hydraulic fluid, operators can precisely control the extension and retraction speed of the cylinder. The nested design of the stages provides stability and load-bearing capacity, allowing the telescopic cylinder to handle substantial loads.
The use of telescopic cylinders offers several benefits:
- Extended Stroke Length: Telescopic cylinders provide a significantly longer stroke length compared to traditional single-stage cylinders, enabling extended reach or height adjustment without increasing the overall size of the cylinder.
- Compact Design: The nested structure of telescopic cylinders allows for a compact retracted length, making them suitable for applications with space constraints.
- Versatility: Telescopic cylinders can be customized to meet specific stroke length requirements. The number of stages can be adjusted, and the cylinders can be designed for different load capacities and working conditions.
- Efficient Operation: The controlled extension and retraction of telescopic cylinders enable precise load handling and positioning, improving operational efficiency.
Overall, a telescopic cylinder is a hydraulic cylinder with nested stages that can extend and retract, providing an extended stroke length while maintaining a compact retracted length. Its structure and operation make it ideal for applications requiring long reach or height adjustment.
It’s important to follow the manufacturer’s guidelines and specifications for the telescopic cylinder, including proper maintenance and inspection, to ensure its safe and reliable operation.
editor by CX 2023-12-25
China supplier Dump Truck Front End Loader Multi Stage Telescopic Hydraulic Lift Cylinder Made in China vacuum pump adapter
Product Description
Dump Truck Front End Loader Multi Stage Telescopic Hydraulic Lift Cylinder Made in China
Product Specifications :
| Item | Specifications |
| Function | Lifting/lowering the truck body for cargo dumping |
| Bore diameter | 120mm-480mm,customizable |
| Bod diameter | 90mm-390mm,customizable |
| Stroke | 3000mm-12000mm,customizable |
| Stage | 2-6stages,customizable |
| Surface treatment of piston rod | HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding |
| Work Pressure | Maximum 38MPa,customizable |
| Material | High tensile cold drawn tube, precision honed for extended seal life |
| Mounting | Earring,Flange,Clevis.Foot,Trunnion,customizable |
| Seal Type | Parker,NOK, Hallite or as customer’s requirement |
| Warrenty | 18 months |
| MOQ | 1 pcs |
| Production Time | Based on order quantity.normally 30-40 days. |
| Certification | ISO9001,CE, SGS |
| Packaging | metal case,plywood case,carton or as requirement |
| Service | OEM & ODM |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer |
Product Display:
Mounting Method:
Appliactions:Mining Machinery,Mining Dump Truck
Other Related Products
Our Factory:
Quality Assurance:
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Inspection of Mechanical Properties of Raw Materials
Process Inspection
Final Testing
Packing & Delivery:
About US:
Our Certificate
Our Main Customers
ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 600/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Can telescopic cylinders be repaired or maintained when necessary?
Yes, telescopic cylinders can be repaired and maintained when necessary. Here’s a detailed explanation:
Repairability:
Telescopic cylinders are designed with repairability in mind. The modular construction of telescopic cylinders allows for individual components or stages to be replaced or repaired as needed. If a specific part of the cylinder becomes damaged or worn out, it can be disassembled and repaired or replaced, minimizing downtime and cost compared to replacing the entire cylinder.
Maintenance:
Maintenance is essential to ensure the optimal performance and longevity of telescopic cylinders. Regular maintenance practices may include:
- Inspection: Periodic visual inspections to check for any signs of damage, wear, or leakage.
- Lubrication: Applying lubricants to the moving parts of the cylinder to reduce friction and extend component life.
- Cleaning: Removing dirt, debris, and contaminants that may affect the cylinder’s operation.
- Seal replacement: Replacing worn or damaged seals to maintain proper sealing and prevent fluid leakage.
- Pressure testing: Conducting pressure tests to ensure the cylinder’s integrity and identify any potential issues.
- Alignment and adjustment: Verifying proper alignment and making necessary adjustments to ensure smooth operation and prevent excessive wear.
Depending on the specific application and operating conditions, maintenance intervals and procedures may vary. It’s important to follow the manufacturer’s maintenance recommendations and guidelines for the telescopic cylinder to ensure effective maintenance practices.
Professional expertise:
Repairing and maintaining telescopic cylinders often require professional expertise. It is recommended to engage qualified technicians or service personnel with experience in hydraulic systems and telescopic cylinder repairs. They have the knowledge and tools necessary to accurately diagnose issues, perform repairs, and conduct maintenance tasks in a safe and efficient manner.
Manufacturer support:
Manufacturers of telescopic cylinders typically provide support for repair and maintenance. They may offer technical documentation, repair manuals, and access to replacement parts to facilitate the repair process. Consulting the manufacturer’s resources and seeking their assistance can ensure that repairs and maintenance are carried out correctly and in accordance with the cylinder’s specifications.
By implementing proper repair and maintenance practices, telescopic cylinders can be kept in good working condition, extending their service life and maintaining reliable performance.
It’s important to note that repair and maintenance should be performed by qualified individuals and comply with relevant safety guidelines and industry standards.
How do telescopic cylinders contribute to stable and safe equipment operation?
Telescopic cylinders play a significant role in ensuring stable and safe equipment operation. Here’s a detailed explanation:
Load distribution:
Telescopic cylinders assist in distributing the load evenly across the equipment. As the cylinders extend or retract, they provide support and help maintain the balance of the load. This load distribution is crucial for preventing equipment instability, reducing the risk of tipping or tilting, and ensuring safe operation.
Weight management:
Telescopic cylinders aid in managing the weight distribution of equipment during various operations. By extending or retracting the cylinders selectively, operators can control the positioning and center of gravity of the load. This helps mitigate the risk of equipment imbalance, enhances stability, and promotes safe equipment operation.
Controlled movements:
Telescopic cylinders enable controlled and precise movements of equipment components. The hydraulic control system regulates the extension and retraction of the cylinders, allowing operators to adjust the speed, force, and position of the movement. This precise control minimizes sudden or jerky motions, reduces the likelihood of equipment instability, and enhances overall safety during operation.
Shock absorption:
Telescopic cylinders provide a level of shock absorption during equipment operation. The design of the cylinders, along with the hydraulic system, helps absorb and dampen sudden shocks or impacts that may occur during material handling or terrain traversal. This shock absorption capability reduces stress on the equipment, minimizes the risk of component failure or damage, and contributes to safe and smooth operation.
Operator safety:
Telescopic cylinders contribute to operator safety by providing stability and control. The stable operation of equipment facilitated by the cylinders reduces the risk of accidents or operator injury caused by equipment instability, tipping, or excessive vibrations. Additionally, the precise control over equipment movements enhances operator confidence and minimizes the likelihood of human error during operation.
Monitoring and feedback:
Telescopic cylinders can be integrated with monitoring systems that provide real-time feedback on cylinder performance, load distribution, and equipment stability. This information allows operators to make informed decisions, take corrective actions if necessary, and ensure ongoing safe operation.
Overall, telescopic cylinders contribute to stable and safe equipment operation through load distribution, weight management, controlled movements, shock absorption, operator safety, and monitoring capabilities. Their role in maintaining equipment stability and providing precise control enhances operational safety and reduces the risk of accidents or equipment failure.
It’s important to consult the equipment manufacturer’s documentation and guidelines for specific information on the integration, operation, and maintenance of telescopic cylinders to ensure safe equipment usage.
What is a telescopic cylinder and how does it work?
A telescopic cylinder is a type of hydraulic cylinder that consists of multiple nested stages or sections that can extend and retract, similar to a telescope. Here’s a detailed explanation:
A telescopic cylinder is primarily used when a long stroke length is required while maintaining a compact retracted length. It is commonly used in applications such as dump trucks, cranes, aerial platforms, and other equipment that require extended reach or height adjustment. Here’s how a telescopic cylinder works:
- Structure: A telescopic cylinder consists of a series of cylindrical stages or sleeves that are progressively nested inside one another. These stages are typically made of high-strength steel or aluminum alloy. The number of stages can vary depending on the specific design and application.
- Extension and Retraction: When the telescopic cylinder is in the retracted position, the stages are nested inside one another, with the smallest stage located at the base. To extend the cylinder, hydraulic fluid is supplied to the base of the cylinder, creating pressure that pushes the smallest stage outwards. As the smallest stage extends, it exposes the next larger stage, which is then pushed out by the hydraulic pressure. This process continues until all the stages have extended, resulting in a longer overall stroke length.
- Locking Mechanism: Telescopic cylinders often incorporate a locking mechanism to secure the extended stages in position. This mechanism ensures stability and prevents unintentional retraction of the cylinder under load. The locking mechanism can be mechanical, hydraulic, or a combination of both, depending on the design and application requirements.
- Retraction: To retract the telescopic cylinder, hydraulic fluid is supplied to the opposite side of the cylinder, typically to the largest stage. The hydraulic pressure acts on the largest stage, retracting it first. As each stage retracts, it nests inside the next smaller stage until the cylinder is fully retracted to its original compact length.
- Control and Stability: The extension and retraction of a telescopic cylinder are controlled by a hydraulic system. By regulating the flow and pressure of the hydraulic fluid, operators can precisely control the extension and retraction speed of the cylinder. The nested design of the stages provides stability and load-bearing capacity, allowing the telescopic cylinder to handle substantial loads.
The use of telescopic cylinders offers several benefits:
- Extended Stroke Length: Telescopic cylinders provide a significantly longer stroke length compared to traditional single-stage cylinders, enabling extended reach or height adjustment without increasing the overall size of the cylinder.
- Compact Design: The nested structure of telescopic cylinders allows for a compact retracted length, making them suitable for applications with space constraints.
- Versatility: Telescopic cylinders can be customized to meet specific stroke length requirements. The number of stages can be adjusted, and the cylinders can be designed for different load capacities and working conditions.
- Efficient Operation: The controlled extension and retraction of telescopic cylinders enable precise load handling and positioning, improving operational efficiency.
Overall, a telescopic cylinder is a hydraulic cylinder with nested stages that can extend and retract, providing an extended stroke length while maintaining a compact retracted length. Its structure and operation make it ideal for applications requiring long reach or height adjustment.
It’s important to follow the manufacturer’s guidelines and specifications for the telescopic cylinder, including proper maintenance and inspection, to ensure its safe and reliable operation.
editor by CX 2023-12-25
China factory ISO Certificated Enjection Hydraulic Cylinder Custom Made for Injection Machine vacuum pump oil near me
Product Description
ISO certificated enjection hydraulic cylinder custom made for injection machine
Product Description
Product Description:
| Material | Aluminum,Cast Iron,45mnb Steel,Stainless Steel, carbon steel |
| Bore Size | Max 220mm; Customizable |
| Rod size | Max. 140mm; Customizable |
| Stroke length | Max.600mm, Customizable |
| Paint Color | Red,Yellow,Blue,Brown,Customizable |
| OEM | Accepted |
| Warrenty | 18 months |
| MOQ | 1 pcs |
| Delivery Time | 7-15 Days,Also depands on specific demands |
| Certification | ISO9001,CE, SGS |
Product Display:
OTHER HYDRAULIC CYLINDERS
Quality Assurance
Quality Assurance
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Mounting Method:
Our Factory:
About US:
Tianjian Hydraulic. is a leader in the engineering design and manufacture of high pressure hydraulic cylinders that are widely used in the fields of mining, metallurgy, construction machinery, marine, offshore, water engineering, wind power, hydraulic press, agricultural machinery, and so on.
The Tianjian team has almost 8 years experience delivering innovative and dependable solutions to meet OEM high pressure hydraulic cylinder needs.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
Packing & Delivery:
FAQ:
1, What does your company do?
A: we are a supplier of high quality Hydraulic Cylinders for mining, construction, waste management, forestry, agriculture, etc.
2, Are you a manufacture or a trading company?
A: We are a manufacturer. Warmly welcome to visit us!
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 15-60 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. Can be negotiated.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 280/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What role do hydraulic cylinders play in optimizing power distribution and efficiency?
Hydraulic cylinders play a significant role in optimizing power distribution and efficiency in various applications. They are widely used in industries such as construction, manufacturing, agriculture, and transportation, where efficient power transmission and precise control are essential. Here’s a detailed explanation of the role hydraulic cylinders play in optimizing power distribution and efficiency:
1. Power Transmission:
– Hydraulic cylinders serve as a means of power transmission in hydraulic systems. They convert the hydraulic fluid’s pressure and flow into linear mechanical force, allowing for controlled movement of loads. Hydraulic cylinders efficiently transmit power from an energy source, such as a hydraulic pump, to the working components of the system. The ability to transmit power over long distances with minimal energy losses makes hydraulic cylinders an efficient choice for various applications.
2. High Power Density:
– Hydraulic cylinders offer high power density, meaning they can generate significant force relative to their size. This characteristic enables compact and lightweight hydraulic systems while delivering substantial power output. Hydraulic cylinders can produce high forces even at low operating speeds, making them suitable for heavy-duty applications. The high power density of hydraulic cylinders contributes to the optimization of power distribution by maximizing the force output while minimizing the system’s overall size and weight.
3. Load Handling and Control:
– Hydraulic cylinders provide precise load handling and control capabilities, contributing to power distribution optimization. By adjusting the flow of hydraulic fluid to the cylinder, operators can control the speed, force, and direction of the cylinder’s movement. This level of control allows for accurate positioning and smooth operation of loads, reducing energy waste and improving overall system efficiency. Hydraulic cylinders enable precise load handling and control, leading to optimal power distribution and improved energy efficiency.
4. Variable Force and Speed:
– Hydraulic cylinders offer the advantage of variable force and speed control. By regulating the flow of hydraulic fluid, the force exerted by the cylinder can be adjusted as needed. This flexibility enables hydraulic systems to adapt to different load requirements, optimizing power distribution. Hydraulic cylinders can operate at varying speeds, allowing for efficient power distribution across different stages of an operation. The ability to vary force and speed according to the application’s demands enhances energy efficiency and overall system performance.
5. Energy Recovery:
– Hydraulic cylinders can contribute to energy efficiency through energy recovery mechanisms. In certain applications, hydraulic systems utilize accumulators to store and release energy. Hydraulic cylinders can store energy during deceleration or when the load is lowering, and then release it to assist in subsequent movements. This energy recovery process reduces the overall energy consumption of the system, optimizing power distribution and improving efficiency. The ability to recover and reuse energy enhances the sustainability and cost-effectiveness of hydraulic systems.
6. Integrated Control Systems:
– Hydraulic cylinders can be integrated into advanced control systems, such as servo control or proportional control systems. These systems utilize electronic feedback, sensors, and control algorithms to optimize power distribution and efficiency. By continuously monitoring and adjusting the flow of hydraulic fluid, the control systems ensure that the cylinder operates at the most efficient operating point, minimizing energy losses and maximizing power distribution. Integrated control systems enhance the overall energy efficiency of hydraulic systems and contribute to power optimization.
7. System Efficiency Improvement:
– Hydraulic cylinders, when combined with other components in a hydraulic system, contribute to overall system efficiency improvement. The integration of efficient hydraulic pumps, valves, and actuators helps minimize energy losses, pressure drops, and heat generation. By optimizing the design and configuration of the hydraulic system, including the selection of appropriate cylinder sizes, operating pressures, and control strategies, power distribution can be optimized, leading to improved energy efficiency. Proper system design and component selection are critical for achieving optimal power distribution and efficiency.
In summary, hydraulic cylinders play a crucial role in optimizing power distribution and efficiency in various applications. They enable efficient power transmission, offer high power density, provide precise load handling and control, allow for variable force and speed control, facilitate energy recovery, can be integrated into advanced control systems, and contribute to overall system efficiency improvement. By leveraging the capabilities of hydraulic cylinders, industries can achieve better power utilization, reduced energy consumption, and improved system performance.
Handling the Challenges of Minimizing Fluid Leaks and Contamination in Hydraulic Cylinders
Hydraulic cylinders face challenges when it comes to minimizing fluid leaks and contamination, as these issues can impact the performance, reliability, and lifespan of the system. However, there are several measures and design considerations that help address these challenges effectively. Let’s explore how hydraulic cylinders handle the challenges of minimizing fluid leaks and contamination:
- Sealing Systems: Hydraulic cylinders employ advanced sealing systems to prevent fluid leaks. These systems typically include various types of seals, such as piston seals, rod seals, and wiper seals. The seals are designed to create a tight and reliable barrier between the moving components of the cylinder and the external environment, minimizing the risk of fluid leakage.
- Seal Material Selection: The choice of seal materials is crucial in minimizing fluid leaks and contamination. Hydraulic cylinder manufacturers carefully select seal materials that are compatible with the hydraulic fluid used and resistant to wear, abrasion, and chemical degradation. This ensures the longevity and effectiveness of the seals, reducing the likelihood of leaks or premature seal failure.
- Proper Installation and Maintenance: Ensuring proper installation and regular maintenance of hydraulic cylinders is essential for minimizing fluid leaks and contamination. During installation, attention should be given to proper alignment, torqueing of bolts, and adherence to recommended procedures. Regular maintenance includes inspecting seals, replacing worn-out components, and addressing any signs of leakage promptly. Proper maintenance practices help identify and rectify issues before they escalate and cause significant problems.
- Contamination Control: Hydraulic cylinders incorporate measures to control contamination and maintain fluid cleanliness. This includes the use of filtration systems, such as in-line filters, to remove particles and contaminants from the hydraulic fluid. Additionally, hydraulic reservoirs often have breathers and desiccant filters to prevent moisture and airborne contaminants from entering the system. By controlling contamination, hydraulic cylinders minimize the risk of damage to internal components and maintain optimal system performance.
- Environmental Protection: Hydraulic cylinders may be equipped with protective features to safeguard against external contaminants. For example, bellows or protective boots can be installed to shield the rod and seals from debris, dirt, or moisture present in the operating environment. These protective measures help extend the life of the seals and enhance the overall reliability of the hydraulic cylinder.
In summary, hydraulic cylinders employ sealing systems, appropriate seal materials, proper installation and maintenance practices, contamination control measures, and environmental protection features to handle the challenges of minimizing fluid leaks and contamination. By implementing these measures, manufacturers can ensure reliable and long-lasting hydraulic cylinder performance, minimize the risk of fluid leakage, and maintain the cleanliness of the hydraulic system.
How do hydraulic cylinders generate force and motion using hydraulic fluid?
Hydraulic cylinders generate force and motion by utilizing the principles of fluid mechanics, specifically Pascal’s law, in conjunction with the properties of hydraulic fluid. The process involves the conversion of hydraulic energy into mechanical force and linear motion. Here’s a detailed explanation of how hydraulic cylinders achieve this:
1. Pascal’s Law:
– Hydraulic cylinders operate based on Pascal’s law, which states that when pressure is applied to a fluid in a confined space, it is transmitted equally in all directions. In the context of hydraulic cylinders, this means that when hydraulic fluid is pressurized, the force is evenly distributed throughout the fluid and transmitted to all surfaces in contact with the fluid.
2. Hydraulic Fluid and Pressure:
– Hydraulic systems use a specialized fluid, typically hydraulic oil, as the working medium. This fluid is stored in a reservoir and circulated through the system by a hydraulic pump. The pump pressurizes the fluid, creating hydraulic pressure that can be controlled and directed to various components, including hydraulic cylinders.
3. Cylinder Design and Components:
– Hydraulic cylinders consist of several key components, including a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.
4. Fluid Input and Motion:
– To generate force and motion, hydraulic fluid is directed into one side of the cylinder, creating pressure on the corresponding surface of the piston. This pressure is transmitted through the fluid to the other side of the piston.
5. Force Generation:
– The force generated by a hydraulic cylinder is a result of the pressure applied to a specific surface area of the piston. The force exerted by the hydraulic cylinder can be calculated using the formula: Force = Pressure × Area. The area is determined by the diameter of the piston or the piston rod, depending on which side of the cylinder the fluid is acting upon.
6. Linear Motion:
– As the pressurized hydraulic fluid acts on the piston, it generates a force that moves the piston in a linear direction within the cylinder. This linear motion is transferred to the piston rod, which extends or retracts accordingly. The piston rod can be connected to external components or machinery, allowing the generated force to perform various tasks, such as lifting, pushing, pulling, or controlling mechanisms.
7. Control and Regulation:
– The force and motion generated by hydraulic cylinders can be controlled and regulated by adjusting the flow of hydraulic fluid into the cylinder. By regulating the flow rate, pressure, and direction of the fluid, the speed, force, and direction of the cylinder’s movement can be precisely controlled. This control allows for accurate positioning, smooth operation, and synchronization of multiple cylinders in complex machinery.
8. Return and Recirculation of Fluid:
– After the hydraulic cylinder completes its stroke, the hydraulic fluid on the opposite side of the piston needs to be returned to the reservoir. This is typically achieved through hydraulic valves that control the flow direction, allowing the fluid to return and be recirculated in the system for further use.
In summary, hydraulic cylinders generate force and motion by utilizing the principles of Pascal’s law. Pressurized hydraulic fluid acts on the piston, creating force that moves the piston in a linear direction. This linear motion is transferred to the piston rod, allowing the generated force to perform various tasks. By controlling the flow of hydraulic fluid, the force and motion of hydraulic cylinders can be precisely regulated, contributing to their versatility and wide range of applications in machinery.
editor by CX 2023-12-25
China wholesaler Customized Single Action Long Stoke 3 Stages Telescopic Cylinder for Dump Truck vacuum pump connector
Product Description
Telescopic Cylinder for Mining Truck
Product Description:
Widely used in equipment for Coal&mine,Engineering.Lifting/lowering the truck body for cargo dumping.
Special structural design, high-strength material use, and special heat treatment and welding processes ensure that the oil cylinder has extremely high fatigue durability under high pressure and heavy load.
The front and rear suspension cylinders can be analyzed and calculated based on the parameters provided by customers, and the stiffness and damping curves required by customers can be designed.
The surface of the piston rod adopts special surface treatment to ensure excellent wear and corrosion resistance of the piston rod.
Select heavy-duty sealing rings to meet the harsh working conditions of the mining area, ensuring excellent dustproof and sealing performance of the oil cylinder.
Select a wide series and high bearing capacity integrated guide ring, with strong lateral force resistance.
The interior of the lifting cylinder can be designed with a buffer structure to avoid excessive impact during lifting and lowering processes.
The steering cylinder can be equipped with a built-in displacement sensor to monitor the cylinder stroke in real-time.
The piston accumulator adopts a dual piston design, with high and low pressure chambers to meet various road conditions.
The reliable sealing structure design of the piston accumulator ensures the separation of oil and gas.
Product Display:
Specifications:
| Item | Specifications |
| Product Name | Telescopic Cylinder for Mining Truck |
| Certificate: | CE, ISO9001 |
| Packaging | metal case;plywood case;carton or as requirement |
| MOQ | According to products |
| Brand | TJ or customer’s logo |
| Service | OEM & ODM |
| Piston Rod | Chrome or nickel plated,ground & polished piston rod |
| Seal Type | Parker,NOK, Hallite or as customer’s requirement |
| Tube | High tensile cold drawn tube, precision honed for extended seal life |
| Production Time | Based on order quantity. normally 15-30 days. |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer & Exporter |
Mounting Method:
Our Factory:
Inspection Process:
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Packing & Delivery:
Appliactions:
Application:mining truck
About US:
ZheJiang Tianjian Hydraulic Technology Co., Ltd. is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, Tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries,Tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 20-30 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 40% when order is confirmed and 60% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What safety considerations are important when using machinery with telescopic cylinders?
When using machinery with telescopic cylinders, several safety considerations should be taken into account. Here’s a detailed explanation:
Operator training and awareness:
Proper training and awareness are crucial for operators working with machinery equipped with telescopic cylinders. Operators should receive comprehensive training on the safe operation of the machinery, including the correct use of telescopic cylinders. They should be familiar with the controls, safety features, and best practices to ensure their own safety and the safety of others in the vicinity.
Regular inspection and maintenance:
Regular inspection and maintenance of telescopic cylinders are essential for ensuring safe operation. Cylinders should be inspected for signs of wear, damage, or leakage. Any issues should be addressed promptly to prevent potential failures or accidents. Lubrication, if required, should be performed according to the manufacturer’s recommendations.
Proper load capacity and stability:
It is important to ensure that the machinery and telescopic cylinders are used within their specified load capacity. Exceeding the load capacity can lead to instability, loss of control, or structural failure. Proper weight distribution and secure attachment of loads are also critical to maintaining stability during operation.
Safe work environment:
Creating a safe work environment is essential when using machinery with telescopic cylinders. This includes maintaining clear and unobstructed pathways for the machinery’s movement, removing potential hazards, and implementing appropriate safety measures such as barriers, signage, or warning systems to prevent unauthorized access or accidental contact with the machinery or its cylinders.
Emergency stop and shutdown procedures:
Emergency stop and shutdown procedures should be clearly communicated to operators. They should be trained on how to quickly and effectively stop the machinery’s operation in case of an emergency or when a safety hazard is detected. These procedures should be regularly reviewed and practiced to ensure a prompt response in critical situations.
Proper guarding and protection:
Telescopic cylinders should be adequately guarded to prevent accidental contact and potential injuries. Guarding may include physical barriers, shields, or sensors that detect the presence of personnel or objects in the cylinder’s path. Additionally, operators should wear appropriate personal protective equipment (PPE) as recommended for the specific task and working environment.
Compliance with regulations and standards:
It is important to ensure compliance with relevant regulations and safety standards when using machinery with telescopic cylinders. These regulations and standards may address aspects such as design, installation, operation, maintenance, and inspection of the machinery and its components. Adhering to these requirements helps mitigate risks and promotes a safe working environment.
Regular risk assessments:
Regular risk assessments should be conducted to identify and address potential hazards associated with the machinery and telescopic cylinders. This includes assessing risks related to operation, maintenance, equipment failure, environmental conditions, and human factors. Mitigation measures should be implemented based on the findings of the risk assessment.
Overall, safety considerations when using machinery with telescopic cylinders involve operator training, regular inspection and maintenance, load capacity and stability, safe work environment, emergency procedures, guarding and protection, compliance with regulations, and regular risk assessments. By addressing these considerations, the risks associated with operating machinery with telescopic cylinders can be minimized, promoting a safer working environment.
It’s important to consult the machinery manufacturer’s guidelines, safety manuals, and applicable regulations to ensure comprehensive understanding and implementation of safety practices.
How do telescopic cylinders contribute to stable and safe equipment operation?
Telescopic cylinders play a significant role in ensuring stable and safe equipment operation. Here’s a detailed explanation:
Load distribution:
Telescopic cylinders assist in distributing the load evenly across the equipment. As the cylinders extend or retract, they provide support and help maintain the balance of the load. This load distribution is crucial for preventing equipment instability, reducing the risk of tipping or tilting, and ensuring safe operation.
Weight management:
Telescopic cylinders aid in managing the weight distribution of equipment during various operations. By extending or retracting the cylinders selectively, operators can control the positioning and center of gravity of the load. This helps mitigate the risk of equipment imbalance, enhances stability, and promotes safe equipment operation.
Controlled movements:
Telescopic cylinders enable controlled and precise movements of equipment components. The hydraulic control system regulates the extension and retraction of the cylinders, allowing operators to adjust the speed, force, and position of the movement. This precise control minimizes sudden or jerky motions, reduces the likelihood of equipment instability, and enhances overall safety during operation.
Shock absorption:
Telescopic cylinders provide a level of shock absorption during equipment operation. The design of the cylinders, along with the hydraulic system, helps absorb and dampen sudden shocks or impacts that may occur during material handling or terrain traversal. This shock absorption capability reduces stress on the equipment, minimizes the risk of component failure or damage, and contributes to safe and smooth operation.
Operator safety:
Telescopic cylinders contribute to operator safety by providing stability and control. The stable operation of equipment facilitated by the cylinders reduces the risk of accidents or operator injury caused by equipment instability, tipping, or excessive vibrations. Additionally, the precise control over equipment movements enhances operator confidence and minimizes the likelihood of human error during operation.
Monitoring and feedback:
Telescopic cylinders can be integrated with monitoring systems that provide real-time feedback on cylinder performance, load distribution, and equipment stability. This information allows operators to make informed decisions, take corrective actions if necessary, and ensure ongoing safe operation.
Overall, telescopic cylinders contribute to stable and safe equipment operation through load distribution, weight management, controlled movements, shock absorption, operator safety, and monitoring capabilities. Their role in maintaining equipment stability and providing precise control enhances operational safety and reduces the risk of accidents or equipment failure.
It’s important to consult the equipment manufacturer’s documentation and guidelines for specific information on the integration, operation, and maintenance of telescopic cylinders to ensure safe equipment usage.
How does a telescopic cylinder handle variations in extension and retraction?
A telescopic cylinder is designed to handle variations in extension and retraction through its inherent structure and hydraulic system. Here’s a detailed explanation:
Handling variations in extension:
When extending a telescopic cylinder, each stage or sleeve extends successively, one inside the other, to achieve the desired stroke length. This nested structure allows for incremental extension, providing flexibility in adapting to different extension requirements. The hydraulic system supplies pressurized fluid to each stage’s piston, generating the necessary force for extension. The internal flow paths in the cylinder ensure synchronized movement of the stages, allowing for controlled and precise extension.
Handling variations in retraction:
During retraction, the telescopic cylinder stages retract in the reverse order of extension. The hydraulic system controls the flow of fluid to each stage, allowing for controlled retraction. The nested structure of the cylinder ensures that each stage retracts smoothly inside the preceding stage. The hydraulic pressure and flow are regulated to prevent rapid or uncontrolled retraction, ensuring safe and stable operation.
Compensating for variations:
Telescopic cylinders are designed to compensate for variations in extension and retraction through their hydraulic control systems. The hydraulic system can be adjusted to vary the flow rate, pressure, or force applied to each stage, allowing for fine-tuning and accommodating different extension and retraction requirements. Additionally, the locking mechanisms incorporated in telescopic cylinders help maintain the extended position securely, compensating for external forces or variations in loads.
Overall, the nested structure, hydraulic system, and locking mechanisms of telescopic cylinders provide the necessary flexibility and control to handle variations in extension and retraction. This enables the cylinders to adapt to different operating conditions, loads, and stroke length requirements in various applications.
It’s important to follow the manufacturer’s guidelines and recommendations for proper operation, maintenance, and adjustment of telescopic cylinders to ensure their reliable and safe performance.
editor by CX 2023-12-25
China high quality Dual Stage Three Stage 2 Stage Telescopic Hydraulic Cylinder vacuum pump ac
Product Description
Hydraulic Cylinder for Vertical Injection Molding Machine
Product Description:
Widely used in equipment for Engineering, Coal&mine, Agriculture and Environmental sanitation
The hydraulic oil cylinder of a vertical injection molding machine includes an oil cylinder, a piston rod, and a motor. The top of the oil cylinder is installed under a fixed plate, and the top of the piston rod is equipped with a double-layer piston embedded in the oil cylinder. The lower end of the piston rod runs through and is fixed in a movable plate, and the bottom end is equipped with a motor. The lower part of the oil cylinder is equipped with a vent hole. Both sides of the fixed plate and the movable plate are equipped with circular holes, and the 2 sides of the circular holes are connected with guide rods, And the movable board can move up and down along the direction of the guide rod.
Product Display:
Specifications:
| Item | Specifications |
| Product Name | Hydraulic Cylinder for Vertical Injection Molding Machine |
| Certificate: | CE, ISO9001 |
| Packaging | metal case;plywood case;carton or as requirement |
| MOQ | According to products |
| Brand | TJ or customer’s logo |
| Service | OEM & ODM |
| Piston Rod | Chrome or nickel plated,ground & polished piston rod |
| Seal Type | Parker,NOK, Hallite or as customer’s requirement |
| Tube | High tensile cold drawn tube, precision honed for extended seal life |
| Delivery Time | Based on order quantity. normally 30-45 days. |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer & Exporter |
Mounting Method:
Our Factory:
Inspection Process:
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Packing & Delivery:
Appliactions:
Application:Vertical Injection Molding Machine
About US:
ZheJiang Tianjian Hydraulic Technology Co., Ltd. is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, TJ provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, TJ can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 20-30 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 4000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How do hydraulic cylinders handle the challenges of precise positioning and control?
Hydraulic cylinders are designed to handle the challenges of precise positioning and control with a combination of engineering principles and advanced control systems. These challenges often arise in applications where accurate and controlled movements are required, such as in industrial automation, construction, and material handling. Here’s a detailed explanation of how hydraulic cylinders overcome these challenges:
1. Fluid Power Control:
– Hydraulic cylinders utilize fluid power control to achieve precise positioning and control. The hydraulic system consists of a hydraulic pump, control valves, and hydraulic fluid. By regulating the flow of hydraulic fluid into and out of the cylinder, operators can control the speed, direction, and force exerted by the cylinder. The fluid power control allows for smooth and accurate movements, enabling precise positioning of the hydraulic cylinder and the attached load.
2. Control Valves:
– Control valves play a crucial role in handling the challenges of precise positioning and control. These valves are responsible for directing the flow of hydraulic fluid within the system. They can be manually operated or electronically controlled. Control valves allow operators to adjust the flow rate of the hydraulic fluid, controlling the speed of the cylinder’s movement. By modulating the flow, operators can achieve fine control over the positioning of the hydraulic cylinder, enabling precise and accurate movements.
3. Proportional Control:
– Hydraulic cylinders can be equipped with proportional control systems, which offer enhanced precision in positioning and control. Proportional control systems utilize electronic feedback and control algorithms to precisely regulate the flow and pressure of the hydraulic fluid. These systems provide accurate and proportional control over the movement of the hydraulic cylinder, allowing for precise positioning at various points along its stroke length. Proportional control enhances the cylinder’s ability to handle complex tasks that require precise movements and control.
4. Position Feedback Sensors:
– To achieve precise positioning, hydraulic cylinders often incorporate position feedback sensors. These sensors provide real-time information about the position of the cylinder’s piston rod. Common types of position feedback sensors include potentiometers, linear variable differential transformers (LVDTs), and magnetostrictive sensors. By continuously monitoring the position, the feedback sensors enable closed-loop control, allowing for accurate positioning and control of the hydraulic cylinder. The feedback information is used to adjust the flow of hydraulic fluid to achieve the desired position accurately.
5. Servo Control Systems:
– Advanced hydraulic systems employ servo control systems to handle the challenges of precise positioning and control. Servo control systems combine electronic control, position feedback sensors, and proportional control valves to achieve high levels of accuracy and responsiveness. The servo control system continuously compares the desired position with the actual position of the hydraulic cylinder and adjusts the flow of hydraulic fluid to minimize any positional error. This closed-loop control mechanism enables the hydraulic cylinder to maintain precise positioning and control, even under varying loads or external disturbances.
6. Integrated Automation:
– Hydraulic cylinders can be integrated into automated systems to achieve precise positioning and control. In such setups, the hydraulic cylinders are controlled by programmable logic controllers (PLCs) or other automation controllers. These controllers receive input signals from various sensors and use pre-programmed logic to command the hydraulic cylinder’s movements. The integration of hydraulic cylinders into automated systems allows for precise and repeatable positioning and control, enabling complex sequences of movements to be executed with high accuracy.
7. Advanced Control Algorithms:
– Advancements in control algorithms have also contributed to the precise positioning and control of hydraulic cylinders. These algorithms, such as PID (Proportional-Integral-Derivative) control, adaptive control, and model-based control, enable sophisticated control strategies to be implemented. These algorithms consider factors such as load variations, system dynamics, and environmental conditions to optimize the control of hydraulic cylinders. By employing advanced control algorithms, hydraulic cylinders can compensate for disturbances and achieve precise positioning and control over a wide range of operating conditions.
In summary, hydraulic cylinders overcome the challenges of precise positioning and control through the use of fluid power control, control valves, proportional control, position feedback sensors, servo control systems, integrated automation, and advanced control algorithms. By combining these elements, hydraulic cylinders can achieve accurate and controlled movements, enabling precise positioning and control in various applications. These capabilities are essential for industries that require high precision and repeatability in their operations, such as industrial automation, robotics, and material handling.
Contribution of Hydraulic Cylinders to the Efficiency of Agricultural Tasks like Plowing
Hydraulic cylinders play a significant role in enhancing the efficiency of agricultural tasks, including plowing. By providing power, control, and versatility, hydraulic cylinders enable agricultural machinery to perform tasks more effectively and with greater precision. Let’s explore how hydraulic cylinders contribute to the efficiency of plowing and other agricultural tasks:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, making them ideal for tasks that require substantial power, such as plowing. The hydraulic system provides pressurized fluid to the cylinders, which convert this hydraulic energy into mechanical force. This force is then utilized to drive plow blades through the soil, overcoming resistance and facilitating efficient soil penetration.
- Adjustable Working Depth: Hydraulic cylinders allow for easy and precise adjustment of plow working depth. By controlling the extension or retraction of the hydraulic cylinder, the depth of the plow blades can be adjusted according to soil conditions, crop requirements, or the farmer’s preferences. This adjustability enhances efficiency by ensuring optimal soil tillage and minimizing unnecessary energy expenditure.
- Responsive Control: Hydraulic systems offer highly responsive control, enabling farmers to make quick adjustments during plowing operations. Hydraulic cylinders respond rapidly to changes in hydraulic pressure and valve settings, allowing for immediate modifications in the plow’s position, depth, or angle. This responsiveness enhances efficiency by facilitating on-the-go adjustments based on soil variations, obstacles, or changing field conditions.
- Implement Versatility: Hydraulic cylinders enable the attachment of various implements to agricultural machinery, expanding their functionality and versatility. In the case of plowing, hydraulic cylinders allow for the attachment and detachment of plow blades or other tillage implements. This versatility enables farmers to adapt their equipment to different soil types, field sizes, or specific plowing requirements, enhancing efficiency by maximizing the utility of the machinery.
- Efficient Time Management: Hydraulic cylinders contribute to time efficiency in agricultural tasks like plowing. With hydraulic systems, farmers can operate plows at higher speeds while maintaining control and precision. The responsive nature of hydraulic cylinders allows for efficient turning, maneuvering, and repositioning of plows, minimizing downtime and optimizing field coverage. This time efficiency translates into increased productivity and reduced overall operational costs.
In summary, hydraulic cylinders significantly contribute to the efficiency of agricultural tasks like plowing. Through powerful force generation, adjustable working depth, responsive control, implement versatility, and efficient time management, hydraulic systems equipped with cylinders enhance the performance and productivity of agricultural machinery. These contributions allow farmers to accomplish plowing tasks more effectively, optimize field operations, and achieve improved overall efficiency in their agricultural practices.
What factors should be considered when selecting the right hydraulic cylinder for an application?
When selecting the right hydraulic cylinder for an application, several important factors need to be considered. These factors help ensure that the chosen hydraulic cylinder is suitable for the specific requirements of the application and will perform reliably. Here are the key factors to consider:
1. Load Requirements:
– One of the crucial factors to consider is the load requirement of the application. Determine the maximum load that the hydraulic cylinder needs to handle. Consider both the static load (when the cylinder is stationary) and the dynamic load (when the cylinder is in motion). The load requirement will impact the cylinder’s bore size, rod diameter, and overall strength. Choose a hydraulic cylinder with a load capacity that exceeds the application’s maximum load to ensure safety and longevity.
2. Stroke Length:
– The stroke length refers to the distance the hydraulic cylinder needs to extend and retract to perform the desired motion. Measure the required stroke length based on the application’s operational requirements. It is essential to choose a hydraulic cylinder with a stroke length that matches or exceeds the required distance. Consider any potential variations or adjustments in the stroke length that may be needed in the future.
3. Operating Pressure:
– Consider the operating pressure required for the application. The hydraulic cylinder must be capable of withstanding the maximum pressure within the hydraulic system. Ensure that the selected cylinder has a pressure rating that exceeds the application’s maximum operating pressure. This ensures safety and prevents premature failure.
4. Speed Requirements:
– Determine the required speed of the hydraulic cylinder’s movement for the application. Consider both the extension and retraction speeds. Select a cylinder that can achieve the desired speed while maintaining precise control and stability. It is important to choose a cylinder that can handle the required speed without compromising performance or safety.
5. Mounting:
– Evaluate the available space and mounting requirements for the hydraulic cylinder. Consider the mounting type (such as flange, foot, trunnion, or clevis), the available mounting points, and any specific mounting constraints. Ensure that the selected cylinder can be easily and securely mounted in the desired location.
6. Environmental Factors:
– Assess the environmental conditions in which the hydraulic cylinder will operate. Consider factors such as temperature extremes, humidity, exposure to chemicals, dust, or corrosive substances. Choose a cylinder that is designed to withstand the specific environmental conditions of the application. This may involve selecting appropriate materials, coatings, or seals to ensure the longevity and performance of the cylinder.
7. Cylinder Configuration:
– Determine the appropriate cylinder configuration based on the application’s requirements. Consider factors such as single-acting or double-acting cylinders, telescopic cylinders for limited space, or custom configurations for unique applications. Evaluate the specific needs of the application to select the most suitable cylinder configuration.
8. Maintenance and Serviceability:
– Consider the maintenance and service requirements of the hydraulic cylinder. Evaluate factors such as ease of access for maintenance, availability of spare parts, and the reputation of the manufacturer or supplier in terms of customer support and after-sales service. Choosing a reliable and reputable brand can ensure ongoing support and availability of spare parts when needed.
9. Compliance and Standards:
– Depending on the industry and application, certain compliance standards may need to be met. Consider any industry-specific regulations, safety standards, or certifications that the hydraulic cylinder should comply with. Ensure that the selected cylinder meets the required standards and certifications for the application.
10. Cost and Budget:
– Finally, consider the cost and budget for the hydraulic cylinder. While it is important to select a cylinder that meets the application’s requirements, it is also necessary to consider the overall cost-effectiveness. Evaluate the initial purchase cost, long-term maintenance costs, and the expected lifespan of the cylinder. Balancing the cost and quality will help in selecting a hydraulic cylinder that provides the best value for the application.
By considering these factors in the selection process, it becomes possible to choose the right hydraulic cylinder that meets the specific requirements of the application in terms of load capacity, stroke length, operating pressure, speed, mounting, environmental conditions, maintenance needs, compliance, and cost-effectiveness. Proper selection ensures optimal performance, reliability, and longevity of the hydraulic cylinder in the intended application.
editor by CX 2023-12-24
China supplier High-Volume Manufacturing of Hydraulic Cylinder for Fire Trucks Support OEM ODM Made in China vacuum pump connector
Product Description
High-Volume Manufacturing of Hydraulic Cylinder for Fire Trucks Support OEM ODM Made in China
Product Specifications :
| Item | Specifications |
| Bore diameter | 60mm-450mm,customizable |
| Bod diameter | 40mm-350mm,customizable |
| Stroke | 80mm-400mm,customizable |
| Working Pressure | 7-40Mpa,customizable |
| Surface treatment of piston rod | HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding |
| Work Pressure | Maximum 38MPa,Customizable |
| Material | High tensile cold drawn tube, precision honed for extended seal life |
| Mounting | Earring,Flange,Clevis.Foot,Trunnion,Customizable |
| Seal Type | Parker,NOK, Hallite or as customer’s requirement |
| Warrenty | 18 months |
| MQQ | 1PCS |
| Production Time | Based on order quantity.normally 30-40 days. |
| Certification | ISO9001,CE, SGS |
| Packaging | metal case,plywood case,carton or as requirement |
| Service | OEM & ODM |
| Warranty arranwarranty ty | 18 months,customizable |
| Color | Grey,Yellow,Red,etc,customizable |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer |
Product Display:
Appliactions: Walking Machinery, Fully Automatic Fire Truck.
Mounting Method:
Other Related Products:
Our Factory:
Inspection Process:
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Inspection of Mechanical Properties of Raw Materials
Process Material Inspection
Final Function Testing
Packing & Delivery:
About US:
Our Certificate
ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 700/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Are there any emerging trends in hydraulic cylinder technology, such as smart features?
Yes, there are several emerging trends in hydraulic cylinder technology, including the integration of smart features. As industries continue to adopt advanced technologies and seek greater efficiency, hydraulic cylinders are being equipped with innovative capabilities to enhance their performance and provide additional benefits. Here are some of the emerging trends in hydraulic cylinder technology:
1. Sensor Integration:
– One of the significant trends in hydraulic cylinder technology is the integration of sensors. Sensors can be embedded within the hydraulic cylinder to monitor various parameters such as pressure, temperature, position, and load. These sensors provide real-time data, allowing for condition monitoring, predictive maintenance, and improved operational control. By collecting and analyzing data, operators can optimize the performance of hydraulic systems, detect potential issues in advance, and prevent failures, resulting in increased reliability and reduced downtime.
2. Connectivity and IoT:
– Hydraulic cylinders are being integrated into the Internet of Things (IoT) ecosystem, enabling connectivity and data exchange. By connecting hydraulic cylinders to a network, operators can remotely monitor and control their performance. IoT-enabled hydraulic cylinders facilitate features such as remote diagnostics, performance optimization, and predictive maintenance. The connectivity aspect allows for better integration with overall equipment systems and enables data-driven decision-making for improved efficiency and productivity.
3. Energy-Efficient Designs:
– With the increasing focus on sustainability and energy efficiency, hydraulic cylinder technology is evolving to incorporate energy-saving features. Manufacturers are developing hydraulic cylinders with improved sealing technologies, reduced friction, and optimized fluid flow dynamics. These advancements minimize energy losses and increase overall system efficiency. Energy-efficient hydraulic cylinders contribute to reduced power consumption, lower operating costs, and a smaller environmental footprint.
4. Advanced Materials and Coatings:
– The use of advanced materials and coatings is another emerging trend in hydraulic cylinder technology. Manufacturers are exploring lightweight materials, such as composites and alloys, to reduce the overall weight of hydraulic cylinders without compromising strength and durability. Furthermore, specialized coatings and surface treatments are being applied to improve corrosion resistance, wear resistance, and lifespan. These advancements enhance the longevity and reliability of hydraulic cylinders, particularly in demanding environments.
5. Intelligent Control Systems:
– Hydraulic cylinder technology is embracing intelligent control systems that optimize performance and enable advanced functionalities. These systems utilize algorithms, machine learning, and artificial intelligence to automate processes, adapt to changing conditions, and optimize hydraulic cylinder movements. Intelligent control systems can adjust parameters in real-time, ensuring precise and efficient operation. This trend allows for increased automation, improved productivity, and enhanced safety in hydraulic system applications.
6. Predictive Maintenance:
– Predictive maintenance is gaining prominence in hydraulic cylinder technology. By utilizing data collected from sensors and monitoring systems, predictive maintenance algorithms can analyze the condition and performance of hydraulic cylinders. This analysis helps to identify potential failures or degradation in advance, enabling proactive maintenance actions. Predictive maintenance reduces unplanned downtime, extends the lifespan of hydraulic cylinders, and optimizes maintenance schedules, resulting in cost savings and improved equipment availability.
7. Enhanced Safety Features:
– Hydraulic cylinder technology is incorporating enhanced safety features to improve operator and equipment safety. These features include integrated safety valves, load monitoring systems, and emergency stop functionalities. Safety systems in hydraulic cylinders help prevent accidents, protect against overloads, and ensure reliable operation. The integration of advanced safety features contributes to safer working environments and compliance with stringent safety regulations.
These emerging trends in hydraulic cylinder technology demonstrate the industry’s focus on innovation, performance optimization, and sustainability. The integration of smart features, connectivity, advanced materials, and predictive maintenance capabilities enables hydraulic cylinders to operate more efficiently, provide real-time insights, and enhance overall system performance. As technology continues to advance, hydraulic cylinder technology is expected to evolve further, offering increased functionality and efficiency for various industries and applications.
Ensuring Stable Performance of Hydraulic Cylinders Under Fluctuating Loads
Hydraulic cylinders are designed to provide stable performance even under fluctuating loads. They achieve this through various mechanisms and features that allow for efficient load control and compensation. Let’s explore how hydraulic cylinders ensure stable performance under fluctuating loads:
- Piston Design: The piston inside the hydraulic cylinder plays a crucial role in load control. It is typically equipped with seals and rings that prevent leakage of hydraulic fluid and ensure effective transfer of force. The piston design may incorporate features such as stepped or tandem pistons, which provide enhanced load-bearing capabilities and improved stability by distributing the load across multiple surfaces.
- Cylinder Cushioning: Hydraulic cylinders often incorporate cushioning mechanisms to minimize the impact and shock caused by fluctuating loads. Cushioning can be achieved through various methods, such as adjustable cushion screws, hydraulic cushioning valves, or elastomeric cushioning rings. These mechanisms slow down the piston’s movement near the end of the stroke, reducing the impact and preventing sudden stops that could lead to instability.
- Pressure Compensation: Fluctuating loads can result in pressure variations within the hydraulic system. To ensure stable performance, hydraulic cylinders are equipped with pressure compensation mechanisms. These mechanisms maintain a consistent pressure level in the system, regardless of load changes. Pressure compensation can be achieved through the use of pressure relief valves, compensating pistons, or pressure-compensated flow control valves.
- Flow Control: Hydraulic cylinders often incorporate flow control valves to regulate the speed of the cylinder’s movement. By controlling the flow rate of hydraulic fluid, the cylinder’s motion can be adjusted to match the changing load conditions. Flow control valves allow for smooth and controlled movement, preventing abrupt changes that could lead to instability.
- Feedback Systems: To ensure stable performance under fluctuating loads, hydraulic cylinders can be integrated with feedback systems. These systems provide real-time information on the cylinder’s position, velocity, and force. By continuously monitoring these parameters, the hydraulic system can make immediate adjustments to maintain stability and compensate for load fluctuations. Feedback systems can include position sensors, pressure sensors, or load sensors, depending on the specific application.
- Proper Sizing and Selection: Ensuring stable performance under fluctuating loads starts with proper sizing and selection of hydraulic cylinders. It is crucial to choose cylinders with appropriate bore size, rod diameter, and stroke length to match the anticipated load conditions. Oversized or undersized cylinders can lead to instability and reduced performance. Proper sizing also involves considering factors such as the required force, speed, and duty cycle of the application.
In summary, hydraulic cylinders ensure stable performance under fluctuating loads through features such as piston design, cushioning mechanisms, pressure compensation, flow control, feedback systems, and proper sizing and selection. These mechanisms and considerations allow hydraulic cylinders to provide consistent and controlled movement, even in dynamic load conditions, resulting in reliable and stable performance.
Can hydraulic cylinders be adapted for use in both industrial and mobile equipment?
Yes, hydraulic cylinders can be adapted for use in both industrial and mobile equipment. The versatility and adaptability of hydraulic systems make them suitable for a wide range of applications across various industries. Here’s a detailed explanation:
1. Industrial Equipment:
– Hydraulic cylinders are extensively used in industrial equipment such as manufacturing machinery, construction equipment, material handling systems, and heavy-duty machinery. They provide the necessary force and controlled movement for tasks such as lifting, pushing, pulling, and positioning heavy loads. Industrial hydraulic cylinders are typically designed for robustness, durability, and high load-bearing capacities to withstand the demanding environments and heavy-duty applications encountered in industries.
2. Mobile Equipment:
– Hydraulic cylinders are also widely adopted in mobile equipment, including agricultural machinery, mining equipment, forestry machinery, and transportation vehicles. These cylinders enable various functions such as tilting, lifting, steering, and stabilizing. Mobile hydraulic cylinders are designed to be compact, lightweight, and efficient to meet the specific requirements of mobile applications. They are often integrated into hydraulic systems that power multiple functions in a single machine.
3. Adaptability:
– One of the key advantages of hydraulic cylinders is their adaptability. They can be customized and configured to suit different operating conditions, equipment sizes, load capacities, and speed requirements. Hydraulic cylinder manufacturers offer a wide range of sizes, stroke lengths, mounting options, and rod configurations to accommodate diverse applications. This adaptability allows hydraulic cylinders to be utilized in both industrial and mobile equipment, serving various purposes across different sectors.
4. Mounting Options:
– Hydraulic cylinders can be adapted to different mounting arrangements to suit the specific requirements of industrial and mobile equipment. They can be mounted in various orientations, including vertical, horizontal, or at an angle. Different mounting options, such as flange mounts, trunnion mounts, and clevis mounts, provide flexibility in integrating hydraulic cylinders into different equipment designs.
5. Integration with Hydraulic Systems:
– Hydraulic cylinders are often part of a larger hydraulic system that includes components such as pumps, valves, hoses, and reservoirs. These systems can be tailored to meet the specific needs of both industrial and mobile equipment. The hydraulic system’s design and configuration can be adapted to provide the necessary flow rates, pressures, and control mechanisms required for optimal performance in the intended application.
6. Control and Automation:
– Hydraulic cylinders in both industrial and mobile equipment can be integrated with control systems and automation technologies. This allows for precise and automated control of the cylinder’s movement and function. Proportional control valves, sensors, and electronic controls can be incorporated to achieve accurate positioning, speed control, and synchronization of multiple hydraulic cylinders, enhancing overall equipment performance and productivity.
7. Safety Considerations:
– Hydraulic cylinders for both industrial and mobile equipment are designed with safety in mind. They often feature built-in safety mechanisms such as overload protection, pressure relief valves, and emergency stop systems to prevent accidents and equipment damage. Safety standards and regulations specific to each industry are taken into account during the design and adaptation of hydraulic cylinders for different applications.
Overall, hydraulic cylinders offer the adaptability and performance required for use in both industrial and mobile equipment. Their versatility, customizable features, mounting options, integration capabilities, and safety considerations make them suitable for a wide range of applications across diverse industries. Whether it’s heavy-duty industrial machinery or mobile equipment operating in challenging environments, hydraulic cylinders can be adapted to meet the specific needs and requirements of various equipment types.
editor by CX 2023-12-23