Product Description
FE/FC/FEE/FSE Telescopic Hydraulic Cylinder For Dump Truck/Trailer
| Item | Dump Truck Telescopic Hydraulic Cylinder |
| Type | FC/FE/FEE/FSE/Pin to Pin Mounting/Pin to Trunnion Mounting |
| HS Code | 8412210090 |
| Each Stage Diameter(mm) | 221/196/172/150/129/110/91/75/60; 214/191/169/149/129/110/91/75/60; 202/179/157/137/118/99/80/63; |
| Max.Stroke(mm) | 12000mm |
| Raw Materials | 27SiMn,16Mn,45#,20# seamless steel pipe with quenched&tempered |
| Seal Kits | Kaden,Hallite,Merkel,Guarnitec etc |
| Max.Pressure | 25MPa/250Bar |
| Chrome Plating | Hard chrome plated |
| Chrome Thickness | 0.015-0.571mm |
| Color | According to your needs,you can choose your favorite color (Black/Blue/Red/Yellow/Gray/White etc) |
| Quality Check | All the parts and the finished hydraulic cylinders will be tested before delivery |
| Warranty | 14 Months |
| Lead Time | 30-35 working days after deposit payment |
| Package | Plywood pallet or steel box suitable for export |
| Customers | USA,Canada,Mexico,Russia,Australia,New Zealand,Netherlands,Poland,Italy,South Korea, South America,South Africa etc |
| OEM/ODM | Yes |
FE Telescopic Hydraulic Cylinder List
Hydraulic Cylinder Production Process
Hydraulic Cylinder Test
Each hydraulic cylinder is strictly tested before delivery.
Hydraulic Cylinder Application
Other Hot Selling Hydraulic Cylinders
Package&Shipping
Our Overseas Customers
FAQ
A. Compared with CHINAMFG cylinder, what are your cylinder advantages?
1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3.Tube inner hole goes through deep hole boring machine processing. Surface roughness is 0.4Ra
and circular degree is 0.571.
4. Good quality yet lower price.
B: Are you a manufacture or a trade company?
Manufacture, we are the leader manufacturer of hydraulic industry in China with 14 years’ experience and technology accumulation.
With strong technical team we could solve any annoyance of you.
C: How can I get a booklet and buy a cylinder from you?
Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
D: Do your products come with a warranty?
Yes, we have 14 months warranty. In this year, if the quality problem we will free repair for you.
E: What about the quality feedback of your products?
We have never received even once quality complaint for many years of international business.
F: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
Yes, we have 6 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
G: What is the delivery time?
Within 15 days for samples.
25-30 days for bulk production, which is depend on quality, production process and so on.
H: What is your main payment term?
T/T, L/C, either is available.
| Certification: | CE, ISO9001 |
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| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 280/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can hydraulic cylinders be integrated with modern telematics and remote monitoring?
Yes, hydraulic cylinders can indeed be integrated with modern telematics and remote monitoring systems. The integration of hydraulic cylinders with telematics and remote monitoring technology offers numerous benefits, including enhanced operational efficiency, improved maintenance practices, and increased overall productivity. Here’s a detailed explanation of how hydraulic cylinders can be integrated with modern telematics and remote monitoring:
1. Sensor Integration:
– Hydraulic cylinders can be equipped with various sensors to gather real-time data about their performance and operating conditions. Sensors such as pressure transducers, temperature sensors, position sensors, and load sensors can be integrated directly into the cylinder or its associated components. These sensors provide valuable information about parameters such as pressure, temperature, position, and load, enabling remote monitoring and analysis of the cylinder’s behavior.
2. Data Transmission:
– The data collected from the sensors in hydraulic cylinders can be transmitted wirelessly or through wired connections to a central monitoring system. Wireless communication technologies such as Bluetooth, Wi-Fi, or cellular networks can be employed to transmit data in real-time. Alternatively, wired connections such as Ethernet or CAN bus can be utilized for data transmission. The choice of communication method depends on the specific requirements of the application and the available infrastructure.
3. Remote Monitoring Systems:
– Remote monitoring systems receive and process the data transmitted from hydraulic cylinders. These systems can be cloud-based or hosted on local servers, depending on the implementation. Remote monitoring systems collect and analyze the data to provide insights into the cylinder’s performance, health, and usage patterns. Operators and maintenance personnel can access the monitoring system through web-based interfaces or dedicated software applications to view real-time data, receive alerts, and generate reports.
4. Condition Monitoring and Predictive Maintenance:
– Integration with telematics and remote monitoring enables condition monitoring and predictive maintenance of hydraulic cylinders. By analyzing the collected data, patterns and trends can be identified, allowing for the detection of potential issues or anomalies before they escalate into major problems. Predictive maintenance algorithms can be applied to the data to generate maintenance schedules, recommend component replacements, and optimize maintenance activities. This proactive approach helps prevent unexpected downtime, reduces maintenance costs, and maximizes the lifespan of hydraulic cylinders.
5. Performance Optimization:
– The data collected from hydraulic cylinders can also be utilized to optimize their performance. By analyzing parameters such as pressure, temperature, and load, operators can identify opportunities for improving operational efficiency. Insights gained from the remote monitoring system can guide adjustments in system settings, load management, or operational practices to optimize the performance of hydraulic cylinders and the overall hydraulic system. This optimization can result in energy savings, improved productivity, and reduced wear and tear.
6. Integration with Equipment Management Systems:
– Telematics and remote monitoring systems can be integrated with broader equipment management systems. This integration allows hydraulic cylinder data to be correlated with data from other components or related machinery, providing a comprehensive view of the overall system’s performance. This holistic approach enables operators to identify potential interdependencies, optimize system-wide performance, and make informed decisions regarding maintenance, repairs, or upgrades.
7. Enhanced Safety and Fault Diagnosis:
– Telematics and remote monitoring can contribute to enhanced safety and fault diagnosis in hydraulic systems. Real-time data from hydraulic cylinders can be used to detect abnormal conditions, such as excessive pressure or temperature, which may indicate potential safety risks. Fault diagnosis algorithms can analyze the data to identify specific issues or malfunctions, enabling prompt intervention and reducing the risk of catastrophic failures or accidents.
In summary, hydraulic cylinders can be effectively integrated with modern telematics and remote monitoring systems. This integration enables the collection of real-time data, remote monitoring of performance, condition monitoring, predictive maintenance, performance optimization, integration with equipment management systems, and enhanced safety. By harnessing the power of telematics and remote monitoring, hydraulic cylinder users can achieve improved efficiency, reduced downtime, optimized maintenance practices, and enhanced overall productivity in various applications and industries.
Contribution of Hydraulic Cylinders to the Efficiency of Agricultural Tasks like Plowing
Hydraulic cylinders play a significant role in enhancing the efficiency of agricultural tasks, including plowing. By providing power, control, and versatility, hydraulic cylinders enable agricultural machinery to perform tasks more effectively and with greater precision. Let’s explore how hydraulic cylinders contribute to the efficiency of plowing and other agricultural tasks:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, making them ideal for tasks that require substantial power, such as plowing. The hydraulic system provides pressurized fluid to the cylinders, which convert this hydraulic energy into mechanical force. This force is then utilized to drive plow blades through the soil, overcoming resistance and facilitating efficient soil penetration.
- Adjustable Working Depth: Hydraulic cylinders allow for easy and precise adjustment of plow working depth. By controlling the extension or retraction of the hydraulic cylinder, the depth of the plow blades can be adjusted according to soil conditions, crop requirements, or the farmer’s preferences. This adjustability enhances efficiency by ensuring optimal soil tillage and minimizing unnecessary energy expenditure.
- Responsive Control: Hydraulic systems offer highly responsive control, enabling farmers to make quick adjustments during plowing operations. Hydraulic cylinders respond rapidly to changes in hydraulic pressure and valve settings, allowing for immediate modifications in the plow’s position, depth, or angle. This responsiveness enhances efficiency by facilitating on-the-go adjustments based on soil variations, obstacles, or changing field conditions.
- Implement Versatility: Hydraulic cylinders enable the attachment of various implements to agricultural machinery, expanding their functionality and versatility. In the case of plowing, hydraulic cylinders allow for the attachment and detachment of plow blades or other tillage implements. This versatility enables farmers to adapt their equipment to different soil types, field sizes, or specific plowing requirements, enhancing efficiency by maximizing the utility of the machinery.
- Efficient Time Management: Hydraulic cylinders contribute to time efficiency in agricultural tasks like plowing. With hydraulic systems, farmers can operate plows at higher speeds while maintaining control and precision. The responsive nature of hydraulic cylinders allows for efficient turning, maneuvering, and repositioning of plows, minimizing downtime and optimizing field coverage. This time efficiency translates into increased productivity and reduced overall operational costs.
In summary, hydraulic cylinders significantly contribute to the efficiency of agricultural tasks like plowing. Through powerful force generation, adjustable working depth, responsive control, implement versatility, and efficient time management, hydraulic systems equipped with cylinders enhance the performance and productivity of agricultural machinery. These contributions allow farmers to accomplish plowing tasks more effectively, optimize field operations, and achieve improved overall efficiency in their agricultural practices.
How do hydraulic cylinders handle variations in load, pressure, and speed?
Hydraulic cylinders are designed to handle variations in load, pressure, and speed effectively. They incorporate features and components that allow them to adapt to changing operating conditions and maintain optimal performance. Here’s a detailed explanation of how hydraulic cylinders handle variations in load, pressure, and speed:
Variations in Load:
– Hydraulic cylinders are capable of handling variations in load by adjusting the force they exert. The force output of a hydraulic cylinder is determined by the hydraulic pressure and the surface area of the piston. When the load increases, the pressure in the hydraulic system can be adjusted to generate a higher force. This adjustment can be achieved by regulating the flow of hydraulic fluid into the cylinder using control valves. By controlling the pressure and flow, hydraulic cylinders can adapt to different load requirements, ensuring that the force applied is sufficient to handle the load while preventing excessive force that could cause damage.
Variations in Pressure:
– Hydraulic cylinders are designed to handle variations in pressure within the hydraulic system. They are equipped with seals and other components that can withstand high-pressure conditions. When the pressure within the hydraulic system fluctuates, the hydraulic cylinder adjusts accordingly to maintain its performance. The seals prevent fluid leakage and ensure that the hydraulic pressure is effectively transmitted to the piston, allowing the cylinder to generate the required force. Additionally, hydraulic systems often incorporate pressure relief valves and other safety mechanisms to protect the cylinder and the entire system from overpressure conditions.
Variations in Speed:
– Hydraulic cylinders can handle variations in speed through the control of hydraulic fluid flow. The speed of a hydraulic cylinder’s extension or retraction is determined by the rate at which hydraulic fluid enters or exits the cylinder. By adjusting the flow rate using flow control valves, the speed of the cylinder’s movement can be regulated. This allows for precise control over the speed, enabling operators to adapt to varying speed requirements based on the specific task or load. Furthermore, hydraulic systems can incorporate flow control valves with adjustable orifice sizes to fine-tune the speed of the cylinder’s movement.
Load-Sensing Technology:
– Advanced hydraulic systems may incorporate load-sensing technology to further enhance the ability of hydraulic cylinders to handle variations in load, pressure, and speed. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This technology ensures that the hydraulic cylinder provides the necessary force while optimizing energy efficiency. Load-sensing systems are particularly beneficial in applications where the load requirements can vary significantly, allowing hydraulic cylinders to adapt in real-time and maintain precise control over force and speed.
Accumulators:
– Hydraulic systems can also utilize accumulators to assist in handling variations in load, pressure, and speed. Accumulators store hydraulic fluid under pressure, which can be released when needed to supplement the flow and pressure in the system. When there are sudden increases in load or pressure demands, accumulators can provide additional fluid to the hydraulic cylinder, ensuring smooth operation and preventing pressure drops. Similarly, accumulators can assist in maintaining consistent speed by compensating for fluctuations in flow rate. They act as a supplemental energy source, helping hydraulic cylinders respond effectively to variations in operating conditions.
In summary, hydraulic cylinders handle variations in load, pressure, and speed through various mechanisms and components. They can adjust the force output to accommodate different load requirements by regulating hydraulic pressure. The seals and components within hydraulic cylinders allow them to withstand variations in pressure within the hydraulic system. By controlling the flow of hydraulic fluid, hydraulic cylinders can regulate the speed of their movement. Advanced technologies such as load-sensing systems and the use of accumulators further enhance the adaptability of hydraulic cylinders to changing operating conditions. These features and mechanisms enable hydraulic cylinders to maintain optimal performance and provide reliable force and motion control in a wide range of applications.
editor by CX 2023-11-21
China Standard 3 Stages Front Long Stoke Multistage Telescopic Hydraulic Cylinder vacuum pump electric
Product Description
- Product Information
Custom Hydraulic Cylinder
We can supply customized hydraulic cylinders with drawings or samples, or if you could provide following specification:
•diameter of bore & rod
•stroke
•mounting style
•mounting distance
•working pressure
•ports
•seals
•special modifications.
Widespread Application
We specialize in design and manufacture hydraulic cylinders that are used in a variety of fields including:
•Construction Machinery cylinders for: loaders, excavator, forklift, bulldozer, dumper, roller, crane etc.
•Metallurgical Machinery cylinders for: decelerator, tile press etc.
•Mining Machinery cylinders for: crasher, coal cutter etc.
•Agricultural & forestry machinery cylinders for: soil preparation machine, harvester, weeder etc.
- Our Products
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HangZhou GD Machinery CO.,LTD. |
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Product |
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tie rod hydraulic cylinder, welded hydraulic cylinder, telescopic cylinders cylinder, flange type hydraulic cylinder, hydraulic cylinder with valve function, hydraulic power unit, Hydraulic manifold block, pneumatic fitting, |
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Material |
Tube – Cold Drawn Precision seamless Tubing Mounts – Trunnion with angular Swivels |
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Application |
Agriculture, Concrete & Asphalt, Cranes, Fire & Rescue, Forestry & Logging,Mining & Rock Crushing,Oil & Gas, Snow & Ice Control,Waste Management and Material Recycling Industry , Engineering Equipment, Special Vehicle |
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Feature |
1.High quality with a reasonable price 2.ISO9001-2008 3.Customized specification are accepted |
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Payment |
T/T;L/C, Paypal |
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Port |
HangZhou ,China |
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Quotation |
According to the specific request |
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MOQ |
According to the product |
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Packaging |
metal case;plywood case;carton or as requirement |
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Delivery time |
30days upon receipt of 30% deposit; or upon receipt of relevant L/C; |
- Working Process
- Packing and Shipping
The products are fully protected by metal shelves, wood boxes and plastic fillers.
- Company Information
HangZhou GD Machinery is specialized to offer high precision all kind of hydraulic valves and hydraulic cylinder.we also have some hydraulic valve from CHINAMFG brand aboard
With a wide range, good quality ,reasonable price,our products are extensively used in the industries of construction machinery,machine tool,plastic machinery,vehicle. mining equipment,metallurgy,shipyard,food machinery,agricultural machinery,and other industries.
Our products are widely recognized and trusted by users and can meet continuously changing economic and social needs.
Welcome new and old customers to contact us for future business. we will offer you good quality and best price.
- Company Show
- Our Service
1. Sample service: samples will be provided according to customer’s instruction.
2. Customized services: a variety of cylinders can be customized according to customer demand.
3. Warranty service: In case of quality problems under 1 year warranty period, free replacement will be made for customer.
- FAQ
Q: Do you accept OEM manufacturing?
A: Yes! We do accept OEM manufacturing. We will quote you the exact price and make the exact cylinder according to your specification and drawing.
Q: Can we design our own package or print our own logo?
A: Yes! Package and logo will be made acording to your requirements.
Q: Could we get small quantity samples?
A: Yes! We understand the quality test is important and we are glad to make the sample for you. The MOQ is 1pcs.
Q: How long is the production time?
A: Generally the production time is 30 days.
Q: What is your payment term?
A: For sample payment, generally 100% T/T payment in advance, west union, paypal.
For order payment, generally is 30% T/T in advance, 70% balance before shipment. If you require the different payment term, let us negotiate it together.
| Certification: | ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What safety considerations are important when using machinery with telescopic cylinders?
When using machinery with telescopic cylinders, several safety considerations should be taken into account. Here’s a detailed explanation:
Operator training and awareness:
Proper training and awareness are crucial for operators working with machinery equipped with telescopic cylinders. Operators should receive comprehensive training on the safe operation of the machinery, including the correct use of telescopic cylinders. They should be familiar with the controls, safety features, and best practices to ensure their own safety and the safety of others in the vicinity.
Regular inspection and maintenance:
Regular inspection and maintenance of telescopic cylinders are essential for ensuring safe operation. Cylinders should be inspected for signs of wear, damage, or leakage. Any issues should be addressed promptly to prevent potential failures or accidents. Lubrication, if required, should be performed according to the manufacturer’s recommendations.
Proper load capacity and stability:
It is important to ensure that the machinery and telescopic cylinders are used within their specified load capacity. Exceeding the load capacity can lead to instability, loss of control, or structural failure. Proper weight distribution and secure attachment of loads are also critical to maintaining stability during operation.
Safe work environment:
Creating a safe work environment is essential when using machinery with telescopic cylinders. This includes maintaining clear and unobstructed pathways for the machinery’s movement, removing potential hazards, and implementing appropriate safety measures such as barriers, signage, or warning systems to prevent unauthorized access or accidental contact with the machinery or its cylinders.
Emergency stop and shutdown procedures:
Emergency stop and shutdown procedures should be clearly communicated to operators. They should be trained on how to quickly and effectively stop the machinery’s operation in case of an emergency or when a safety hazard is detected. These procedures should be regularly reviewed and practiced to ensure a prompt response in critical situations.
Proper guarding and protection:
Telescopic cylinders should be adequately guarded to prevent accidental contact and potential injuries. Guarding may include physical barriers, shields, or sensors that detect the presence of personnel or objects in the cylinder’s path. Additionally, operators should wear appropriate personal protective equipment (PPE) as recommended for the specific task and working environment.
Compliance with regulations and standards:
It is important to ensure compliance with relevant regulations and safety standards when using machinery with telescopic cylinders. These regulations and standards may address aspects such as design, installation, operation, maintenance, and inspection of the machinery and its components. Adhering to these requirements helps mitigate risks and promotes a safe working environment.
Regular risk assessments:
Regular risk assessments should be conducted to identify and address potential hazards associated with the machinery and telescopic cylinders. This includes assessing risks related to operation, maintenance, equipment failure, environmental conditions, and human factors. Mitigation measures should be implemented based on the findings of the risk assessment.
Overall, safety considerations when using machinery with telescopic cylinders involve operator training, regular inspection and maintenance, load capacity and stability, safe work environment, emergency procedures, guarding and protection, compliance with regulations, and regular risk assessments. By addressing these considerations, the risks associated with operating machinery with telescopic cylinders can be minimized, promoting a safer working environment.
It’s important to consult the machinery manufacturer’s guidelines, safety manuals, and applicable regulations to ensure comprehensive understanding and implementation of safety practices.
Can telescopic cylinders be used in mining equipment for material transport?
Yes, telescopic cylinders are commonly used in mining equipment for material transport tasks. Here’s a detailed explanation:
Material loading and unloading:
Telescopic cylinders play a crucial role in loading and unloading materials in mining operations. They are utilized in equipment such as wheel loaders, excavators, and dump trucks. Telescopic cylinders enable the lifting and lowering of buckets, forks, or other material handling attachments, facilitating efficient material transport.
Extended reach:
In mining equipment, telescopic cylinders offer extended reach capabilities. This allows operators to access materials located at various distances, heights, or depths. The telescopic design of the cylinders enables them to extend and retract, providing the necessary reach for loading and unloading materials in mining applications.
Precise control:
Telescopic cylinders provide precise control over material transport movements. The hydraulic control system regulates the extension and retraction of each stage of the cylinder, allowing operators to achieve accurate positioning and controlled movements during loading, unloading, and material placement. This precise control is essential for optimizing productivity and safety in mining operations.
Load handling capacity:
Telescopic cylinders are designed to handle heavy loads encountered in mining environments. They provide the necessary lifting force to transport large volumes of materials, such as ore, rocks, or overburden. The cylinders are engineered to withstand the demanding conditions of mining operations and ensure safe and efficient load handling.
Adaptability to terrain:
Mining equipment operates in diverse terrains, including uneven surfaces or steep inclines. Telescopic cylinders offer adaptability to varying terrain conditions. The extended reach and controlled movements provided by the cylinders allow operators to navigate challenging terrains and transport materials efficiently in mining sites.
Support for attachments:
Telescopic cylinders often support a range of attachments or tools that enhance material transport capabilities in mining equipment. For example, in wheel loaders, telescopic cylinders are used to extend the lifting arms, while different attachments such as buckets or forks facilitate the handling of various materials.
Advantages of telescopic cylinders in mining equipment:
Telescopic cylinders offer several advantages in material transport applications within mining:
- Extended reach: Telescopic cylinders enable operators to access materials located at varying distances or depths.
- Precise control: The hydraulic control system allows for accurate positioning and controlled movements, enhancing productivity and safety.
- Heavy-load handling: Telescopic cylinders provide the necessary lifting force to transport large volumes of materials encountered in mining operations.
- Adaptability to terrain: The extended reach and controlled movements of telescopic cylinders facilitate material transport in diverse mining terrains.
- Support for attachments: Telescopic cylinders can be used in conjunction with attachments or tools that enhance material handling capabilities in mining equipment.
Overall, telescopic cylinders are widely used in mining equipment for material transport tasks, offering extended reach, precise control, load handling capacity, adaptability to terrain, and support for attachments. They contribute to the efficiency, productivity, and safety of material transport operations in mining.
It’s important to consult the equipment manufacturer’s documentation and guidelines for specific information on the integration, operation, and maintenance of telescopic cylinders in mining equipment.
Can telescopic cylinders be customized for specific machinery and equipment?
Yes, telescopic cylinders can be customized to meet the specific requirements of different machinery and equipment. Here’s a detailed explanation:
Customizable stroke length:
Telescopic cylinders can be designed and manufactured with customized stroke lengths to suit the specific needs of machinery and equipment. The stroke length determines the maximum extension or retraction distance of the cylinder and can be tailored to match the required range of motion for a particular application.
Adjustable force and speed:
The hydraulic control system of telescopic cylinders allows for adjustability in terms of force and speed. The system can be configured to provide the necessary force output for the machinery or equipment, ensuring optimal performance. Additionally, the speed of extension and retraction can be adjusted to match the operational requirements, enabling precise and efficient operation.
Mounting options:
Telescopic cylinders can be customized with different mounting options to facilitate easy integration with specific machinery and equipment. Mounting configurations can vary depending on factors such as available space, mounting orientation, and compatibility with existing systems. Manufacturers can provide various mounting solutions to ensure seamless installation.
Sealing and protection:
In certain applications, telescopic cylinders may require specialized sealing and protection features. Manufacturers can customize the cylinder design to incorporate seals and protective coatings that are suitable for the working environment. This customization helps enhance the longevity and reliability of the cylinder, especially in harsh operating conditions.
Material selection:
Telescopic cylinders can be manufactured using different materials to meet specific machinery and equipment requirements. Material selection depends on factors such as load capacity, operating temperature, corrosion resistance, and weight considerations. Manufacturers can offer material options to ensure the cylinder’s compatibility and performance in the intended application.
Integration with control systems:
Telescopic cylinders can be integrated with control systems and sensors to enable advanced functionality and automation. Customization may involve incorporating position sensors, pressure sensors, or other feedback devices to provide real-time data and enhance the overall performance and safety of the machinery or equipment.
Overall, telescopic cylinders can be customized in terms of stroke length, force and speed adjustability, mounting options, sealing and protection features, material selection, and integration with control systems. This customization allows telescopic cylinders to be tailored to the specific requirements of machinery and equipment, ensuring optimal performance and functionality.
It’s important to collaborate with the manufacturer or a qualified expert to determine the appropriate customization options and ensure compliance with relevant industry standards and regulations.
editor by CX 2023-11-21
China Professional Automatic 100 Ton Telescopic Hydraulic Cylinder for Australian Tipper Trailer with Best Sales
Product Description
Specifications:
| Product Name | SGS Series Hydraulic Cylinder |
| Work Press | 7/14/16/21/31.5MPa |
| Material | Aluminum, Cast Iron,45mnb Steel, Stainless Steel |
| Stage | Up to 5 Stage |
| Bore Size | 40mm–320mm, Customizable |
| Shaft Diameter | 20mm–220mm, Customizable |
| Stroke Length | 30mm–14100mm, Customizable |
| Rod Surface Hardness | HRC48-54 |
| Operating Temperature | -40°C to +120 °C |
| Paint Color | Black, Yellow, Blue, Brown, Customizable |
| Service | OEM&ODM |
| Warranty | 1 Year |
| MOQ | 1 Piece |
| Delivery Time | 7-15 Days, Also depending on specific demands |
| Certification | ISO9001,CE |
| Capacity | 50,000Pcs per year |
Product Display:
Mounting:
Working Flow: About Us
Tongte designs and manufactures durable, heavy-duty hydraulic products and accessories and offers lifecycle services to them. We constantly develop our machine base and operations to meet customer-specific needs and remain leaders in the industry. Beyond all else, we want to be the trusted, groundbreaking partner our customers truly need.
In addition to the customized cylinders, CHINAMFG offers hydraulic power units, Electric-Hydraulic linear actuators, piston accumulators, system configurations, and versatile services such as repair and manufacturing services. The modern production facilities are located in HangZhou, ZheJiang (China) where production started in 2001. The core values of Tongke guiding its business strongly are commitment, sustainability, interaction, and customer-first.
We possess over 20 years of experience in the industry and extensive global market experience, our customers are located all over the world, and we truly commit to the customers’ needs – these are the success factors of our family-owned company. Our vision is to grow and expand the business further into global markets.
FAQ:
Q1: What does your company do?
A: we are a supplier of high-quality hydraulic products including Hydraulic Cylinders, Hydraulic Power packs, Hydraulic Linear, and other Hydraulic components.
Q2:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q3:Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, and 15-30 working days if we don’t. but it
also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to
contact us.
Q6: What is your warranty policy?
A: All our products are warranted for 1 full year from the date of delivery against defects in materials and workmanship. Each individual product will be strictly inspected on our factory QC Process
System before shipment. We also have a Customer Service team to respond to customers’ questions within 12 hours.
| Certification: | ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What advancements in hydraulic cylinder technology have improved energy efficiency?
Advancements in hydraulic cylinder technology have led to significant improvements in energy efficiency, allowing hydraulic systems to operate more efficiently and reduce energy consumption. These advancements aim to minimize energy losses, optimize system performance, and enhance overall efficiency. Here’s a detailed explanation of some key advancements in hydraulic cylinder technology that have improved energy efficiency:
1. Efficient Hydraulic Circuit Design:
– The design of hydraulic circuits has evolved to improve energy efficiency. Advancements in circuit design techniques, such as load-sensing, pressure-compensated systems, or variable displacement pumps, help match the hydraulic power output to the actual load requirements. These designs reduce unnecessary energy consumption by adjusting the flow and pressure levels according to the system demands, rather than operating at a fixed high pressure.
2. High-Efficiency Hydraulic Fluids:
– The development of high-efficiency hydraulic fluids, such as low-viscosity or synthetic fluids, has contributed to improved energy efficiency. These fluids offer lower internal friction and reduced resistance to flow, resulting in decreased energy losses within the system. Additionally, advanced fluid additives and formulations enhance lubrication properties, reducing friction and optimizing the overall efficiency of hydraulic cylinders.
3. Advanced Sealing Technologies:
– Seal technology has advanced significantly, leading to improved energy efficiency in hydraulic cylinders. High-performance seals, such as low-friction or low-leakage seals, minimize internal leakage and friction losses. Reduced internal leakage helps maintain system pressure more effectively, resulting in less energy waste. Additionally, innovative sealing materials and designs enhance durability and extend seal life, reducing the need for frequent maintenance and replacement.
4. Electro-Hydraulic Control Systems:
– The integration of advanced electro-hydraulic control systems has greatly contributed to energy efficiency improvements. By combining electronic control with hydraulic power, these systems enable precise control over cylinder operation, optimizing energy usage. Proportional or servo valves, along with position or force feedback sensors, allow for accurate and responsive control, ensuring that hydraulic cylinders operate at the required level of performance while minimizing energy waste.
5. Energy Recovery Systems:
– Energy recovery systems, such as hydraulic accumulators, have been increasingly utilized to improve energy efficiency in hydraulic cylinder applications. Accumulators store excess energy during low-demand periods and release it when there is a peak demand, reducing the need for the hydraulic pump to provide the full power continuously. By utilizing stored energy, these systems can significantly reduce energy consumption and improve overall system efficiency.
6. Smart Monitoring and Control:
– Advancements in smart monitoring and control technologies have enabled real-time monitoring of hydraulic systems, allowing for optimized energy usage. Integrated sensors, data analytics, and control algorithms provide insights into system performance and energy consumption, enabling operators to make informed decisions and adjustments. By identifying inefficiencies or suboptimal operating conditions, energy consumption can be minimized, leading to improved energy efficiency.
7. System Integration and Optimization:
– The integration and optimization of hydraulic systems as a whole have played a significant role in improving energy efficiency. By considering the entire system layout, component sizing, and interaction between different elements, engineers can design hydraulic systems that operate in the most energy-efficient manner. Proper sizing of components, minimizing pressure drops, and reducing unnecessary piping or valve restrictions all contribute to improved energy efficiency of hydraulic cylinders.
8. Research and Development:
– Ongoing research and development efforts in the field of hydraulic cylinder technology continue to drive energy efficiency advancements. Innovations in materials, component design, system modeling, and simulation techniques help identify areas for improvement and optimize energy usage. Additionally, collaboration between industry stakeholders, research institutions, and regulatory bodies fosters the development of energy-efficient hydraulic cylinder technologies.
In summary, advancements in hydraulic cylinder technology have resulted in notable improvements in energy efficiency. Efficient hydraulic circuit designs, high-efficiency hydraulic fluids, advanced sealing technologies, electro-hydraulic control systems, energy recovery systems, smart monitoring and control, system integration and optimization, as well as ongoing research and development efforts, all contribute to reducing energy consumption and enhancing the overall energy efficiency of hydraulic cylinders. These advancements not only benefit the environment but also offer cost savings and improved performance in various hydraulic applications.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
Which industries and machinery commonly use hydraulic cylinders for power transmission?
Hydraulic cylinders are widely used in various industries and machinery for power transmission due to their ability to generate high force, precise control, and reliable operation. They play a crucial role in converting hydraulic energy into mechanical force and motion. Here are the detailed industries and machinery that commonly utilize hydraulic cylinders for power transmission:
1. Construction and Heavy Equipment:
– Hydraulic cylinders are extensively used in the construction industry for tasks involving heavy lifting, pushing, and positioning. They are employed in cranes, excavators, loaders, bulldozers, and other heavy equipment to lift and move heavy loads, operate attachments, and manipulate construction materials. Hydraulic cylinders provide the necessary force and control for tasks such as lifting and lowering buckets, extending and retracting booms, and tilting blades.
2. Material Handling and Logistics:
– In material handling and logistics applications, hydraulic cylinders are vital components for the movement and manipulation of goods. They are used in forklifts, stackers, palletizers, and conveyor systems to lift, lower, and position loads with precision. Hydraulic cylinders enable the efficient transfer of heavy objects, facilitate stacking and sorting operations, and contribute to the smooth operation of material handling equipment.
3. Agriculture and Farming:
– The agricultural industry relies on hydraulic cylinders for various tasks in farming equipment. Tractors, harvesters, sprayers, and loaders utilize hydraulic cylinders to perform functions such as lifting and lowering implements, adjusting the position of attachments, and steering operations. Hydraulic cylinders enable efficient and precise control in tasks like plowing, tilling, harvesting, and baling, enhancing productivity and convenience in agricultural operations.
4. Mining and Extraction:
– Hydraulic cylinders are extensively utilized in the mining and extraction industry for their ability to handle heavy loads and operate in challenging environments. They are employed in mining equipment such as dump trucks, loaders, and excavators for tasks like ore extraction, rock breaking, and material transport. Hydraulic cylinders provide the force required for excavating, loading, and dumping operations, contributing to the efficiency and productivity of mining operations.
5. Manufacturing and Industrial Machinery:
– Hydraulic cylinders are an integral part of various manufacturing and industrial machinery. They are utilized in presses, stamping machines, injection molding machines, and metal forming equipment to apply force for shaping, bending, and pressing operations. Hydraulic cylinders enable precise control over the force and speed required for manufacturing processes, ensuring accurate and consistent results.
6. Automotive and Transportation:
– Hydraulic cylinders are employed in the automotive and transportation industry for a range of applications. They are used in vehicle lifting systems, such as car lifts and hydraulic jacks, for maintenance and repairs. Hydraulic cylinders are also utilized in bus doors, truck tailgates, and cargo handling systems to provide controlled movement and positioning. Additionally, hydraulic suspension systems in trucks, buses, and trailers use hydraulic cylinders for load leveling and stability.
7. Aerospace and Aviation:
– The aerospace and aviation industry relies on hydraulic cylinders for various applications, including aircraft landing gear, wing flaps, and flight control systems. Hydraulic cylinders provide the necessary force and precise control for extending and retracting landing gear, adjusting wing surfaces, and actuating control surfaces. They contribute to the safe and efficient operation of aircraft, ensuring reliable performance during takeoff, landing, and flight maneuvers.
8. Marine and Offshore:
– Hydraulic cylinders are utilized in marine and offshore equipment for a wide range of tasks. They are found in ship and boat steering systems, hatch covers, cranes, winches, and anchor handling equipment. Hydraulic cylinders enable precise control and powerful force transmission in maritime applications, supporting navigation, cargo handling, and offshore operations.
In summary, hydraulic cylinders are commonly used in industries such as construction, material handling, agriculture, mining, manufacturing, automotive, aerospace, marine, and more. They are integral components in machinery and equipment that require reliable power transmission, precise control, and the ability to handle heavy loads. The versatile nature of hydraulic cylinders allows them to be adapted to various applications, contributing to increased efficiency, productivity, and safety in numerous industries.
editor by CX 2023-11-20
China Professional Single Acting Telescopic Long Stroke Hydraulic Cylinder for Dump Truck with Great quality
Product Description
Single acting telescopic hydraulic oil cylinder for dump truck
Product Description
Hyva & CHINAMFG & Custom hoist & Xihu (West Lake) Dis.r type hydraulic telescopic Cylinders are used for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Garbage Truck, Landing Platform etc.
Tsingshi hydraulic Customers, MAN, JAC, VOLVO, SHACMAN, DAF, JMC, HUNO, CIMC, SINOTRUK, TATRA,BENS,XIHU (WEST LAKE) DIS.FENG, FOTON,etc.
1.Each stage electroplate hard chrome;
2.lighter and easier to maintenance hydraulic telescopic cylinder;
3.High quality alloy seamless steel pipe have better mechanical properties;
4.The world famous brands of seals, such as HALLITE, PARKER,etc;
5.World-class processing technology ensures stable and reliable quality.
| NO | ITEM | DATA OF dump truck hydraulic cylinder |
| 1 | Material | Carbon Steel, Alloy Steel, 27SiMn,45#,20#,etc |
| 2 | Honed tube | 40-300mm, Heat treatment, honing, rolling |
| 3 | Honed tube | 30-280mm, plated nickel or hard Chrome or ceramic |
| 4 | Seal kit | Parker, Merkel, Hallite, Kaden, etc |
| 5 | Coating | Sandblasting, primer paint, middle paint, finish paint, Color can paint according to customer demands. |
| 6 | Technology | Parker,custom hoist, hyco,HYVA, Meiller
SAT,DAT |
| 7 | Mounting type | Pin-eye , flange, trunnion mount,ball mount, screw thread. FC, FE, FEE, FSE,TPIN |
| 8 | Working medium | Hydraulic Oil |
| 9 | Working pressure | 16-20Mpa telescopic hydraulic cylinder |
| 10 | Temperature range | -50°C to +100°C |
Detailed Photos
Company Profile
Tsingshi hydraulic is a hydraulic telescopic cylinder for dump tipper truck company which takes up with hydraulic design, R&D, manufacturer, sell and service hydraulic products-Telescopic hydraulic cylinder for dump truck.
-Hydraulic Cylinders Certification ISO9001 TS16949, etc;
-Telescopic jack Hydraulic Cylinder Export to North America, South America, Australia, South Korea, Southeast Asia, South Africa, Europe, Middle East, etc;
-ODM&OEM Single acting Hydraulic Telescopic Cylinder according to client’s requirements;
-Professional manufacturer& supplier of Hydraulic Cylinders over 30 years;
-The Hydraulic telescopic Cylinders can be used for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Garbage Truck,Landing Platform etc; We can produce the follow brand hydraulic cylinder. HYVA, BINOTTO, EDBRO, PENTA, MAILHOT, CUSTOM HOIST, MUNCIE, METARIS, HYDRAULEX GLOBAL, HYCO, PARKER, COMMERCIAL HYDRAULICS, MEILLER. WTJX, XT, JX, HCIC, ZX, SZ, SJ.
CUSTOMERS PHOTOS
QUALITY GUARANTEE
HIGH QUALITITY GUARANTEE-Telescopic hydraulic cylinder for dump truck
-7*24 service.
-Competitive price.
-Professional technical team.
-Perfect after-sales service system.
-ODM&OEM according to customer needs.
-Strong production capacity to ensure fast delivery.
-Guarantee Quality. Every process must be inspected, all products need be tested before leaving the factory.
<Hydraulic Cylinder Leak Test
<Telescopic Hydraulic jack Buffer Test
<Hydraulic Telescopic Cylinder Reliability Test
<Dump truck Hydraulic Cylinder Full Stroke Test
<Dump trailer Hydraulic Cylinder Trial Operation Test
<Tipper truck Cylinder Pressure Tight Test
<Dump truck telescopic Hydraulic Cylinder Load Efficiency Test
<Dump trailer telescopic Hydraulic Cylinder Start-up Pressure Test
<Long stroke single acting hydraulic telescopic cylinder Testing the Effect of Limit
SALES AND SERVICE
ONE WORLD ONE LOVE
| Certification: | CE, ISO/Ts16949 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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Are there any emerging trends in hydraulic cylinder technology, such as smart features?
Yes, there are several emerging trends in hydraulic cylinder technology, including the integration of smart features. As industries continue to adopt advanced technologies and seek greater efficiency, hydraulic cylinders are being equipped with innovative capabilities to enhance their performance and provide additional benefits. Here are some of the emerging trends in hydraulic cylinder technology:
1. Sensor Integration:
– One of the significant trends in hydraulic cylinder technology is the integration of sensors. Sensors can be embedded within the hydraulic cylinder to monitor various parameters such as pressure, temperature, position, and load. These sensors provide real-time data, allowing for condition monitoring, predictive maintenance, and improved operational control. By collecting and analyzing data, operators can optimize the performance of hydraulic systems, detect potential issues in advance, and prevent failures, resulting in increased reliability and reduced downtime.
2. Connectivity and IoT:
– Hydraulic cylinders are being integrated into the Internet of Things (IoT) ecosystem, enabling connectivity and data exchange. By connecting hydraulic cylinders to a network, operators can remotely monitor and control their performance. IoT-enabled hydraulic cylinders facilitate features such as remote diagnostics, performance optimization, and predictive maintenance. The connectivity aspect allows for better integration with overall equipment systems and enables data-driven decision-making for improved efficiency and productivity.
3. Energy-Efficient Designs:
– With the increasing focus on sustainability and energy efficiency, hydraulic cylinder technology is evolving to incorporate energy-saving features. Manufacturers are developing hydraulic cylinders with improved sealing technologies, reduced friction, and optimized fluid flow dynamics. These advancements minimize energy losses and increase overall system efficiency. Energy-efficient hydraulic cylinders contribute to reduced power consumption, lower operating costs, and a smaller environmental footprint.
4. Advanced Materials and Coatings:
– The use of advanced materials and coatings is another emerging trend in hydraulic cylinder technology. Manufacturers are exploring lightweight materials, such as composites and alloys, to reduce the overall weight of hydraulic cylinders without compromising strength and durability. Furthermore, specialized coatings and surface treatments are being applied to improve corrosion resistance, wear resistance, and lifespan. These advancements enhance the longevity and reliability of hydraulic cylinders, particularly in demanding environments.
5. Intelligent Control Systems:
– Hydraulic cylinder technology is embracing intelligent control systems that optimize performance and enable advanced functionalities. These systems utilize algorithms, machine learning, and artificial intelligence to automate processes, adapt to changing conditions, and optimize hydraulic cylinder movements. Intelligent control systems can adjust parameters in real-time, ensuring precise and efficient operation. This trend allows for increased automation, improved productivity, and enhanced safety in hydraulic system applications.
6. Predictive Maintenance:
– Predictive maintenance is gaining prominence in hydraulic cylinder technology. By utilizing data collected from sensors and monitoring systems, predictive maintenance algorithms can analyze the condition and performance of hydraulic cylinders. This analysis helps to identify potential failures or degradation in advance, enabling proactive maintenance actions. Predictive maintenance reduces unplanned downtime, extends the lifespan of hydraulic cylinders, and optimizes maintenance schedules, resulting in cost savings and improved equipment availability.
7. Enhanced Safety Features:
– Hydraulic cylinder technology is incorporating enhanced safety features to improve operator and equipment safety. These features include integrated safety valves, load monitoring systems, and emergency stop functionalities. Safety systems in hydraulic cylinders help prevent accidents, protect against overloads, and ensure reliable operation. The integration of advanced safety features contributes to safer working environments and compliance with stringent safety regulations.
These emerging trends in hydraulic cylinder technology demonstrate the industry’s focus on innovation, performance optimization, and sustainability. The integration of smart features, connectivity, advanced materials, and predictive maintenance capabilities enables hydraulic cylinders to operate more efficiently, provide real-time insights, and enhance overall system performance. As technology continues to advance, hydraulic cylinder technology is expected to evolve further, offering increased functionality and efficiency for various industries and applications.
Advancements in Hydraulic Cylinder Technology Improving Corrosion Resistance
Advancements in hydraulic cylinder technology have led to significant improvements in corrosion resistance. Corrosion is a major concern in hydraulic systems, especially in environments where cylinders are exposed to moisture, chemicals, or corrosive agents. These advancements aim to enhance the durability and longevity of hydraulic cylinders. Let’s explore some of the key advancements in hydraulic cylinder technology that have improved corrosion resistance:
- Corrosion-Resistant Materials: The use of corrosion-resistant materials is a fundamental advancement in hydraulic cylinder technology. Stainless steel, for example, offers excellent resistance to corrosion, making it a popular choice in marine, offshore, and other corrosive environments. Additionally, advancements in metallurgy have led to the development of specialized alloys and coatings that provide enhanced corrosion resistance, extending the lifespan of hydraulic cylinders.
- Surface Treatments and Coatings: Various surface treatments and coatings have been developed to protect hydraulic cylinders from corrosion. These treatments can include electroplating, galvanizing, powder coating, and specialized corrosion-resistant coatings. These coatings create a barrier between the cylinder surface and corrosive elements, preventing direct contact and inhibiting the onset of corrosion. The selection of appropriate coatings depends on the specific application and environmental conditions.
- Sealing Technology: Effective sealing systems are crucial in preventing water, moisture, and contaminants from entering the cylinder and causing corrosion. Advancements in sealing technology have led to the development of high-quality seals and advanced sealing designs that offer superior resistance to corrosion. These seals are typically made from materials specifically engineered to withstand corrosive environments, ensuring long-term sealing performance and minimizing the risk of corrosion-related issues.
- Improved Surface Finishes: The surface finish of hydraulic cylinders plays a role in their resistance to corrosion. Advancements in machining and polishing techniques have allowed for smoother and more uniform surface finishes. Smoother surfaces reduce the likelihood of corrosion initiation and make it easier to clean and maintain hydraulic cylinders. Additionally, specialized finishes, such as passivation or chemical treatments, can be applied to further enhance corrosion resistance.
- Environmental Protection Features: Hydraulic cylinders can be equipped with additional features to protect against corrosion. These features may include protective boots, bellows, or shields that guard vulnerable areas from exposure to corrosive agents. By incorporating these protective elements into the design, hydraulic cylinders can withstand harsh environments and minimize the risk of corrosion-related damage.
In summary, advancements in hydraulic cylinder technology have significantly improved corrosion resistance. The use of corrosion-resistant materials, advanced surface treatments and coatings, innovative sealing technology, improved surface finishes, and the incorporation of environmental protection features have all contributed to enhanced durability and longevity of hydraulic cylinders in corrosive environments. These advancements ensure reliable performance and reduce the maintenance and replacement costs associated with corrosion-related issues.
Can hydraulic cylinders be customized for specific equipment or attachment needs?
Yes, hydraulic cylinders can be customized to meet specific equipment or attachment needs. Hydraulic cylinder manufacturers often offer customization options to ensure that the cylinders meet the unique requirements of different applications. Here’s a detailed explanation of how hydraulic cylinders can be customized for specific equipment or attachment needs:
1. Size and Configuration:
– Hydraulic cylinders can be customized in terms of size and configuration to fit specific equipment or attachment requirements. The dimensions of the cylinder, such as bore size, rod diameter, and stroke length, can be tailored to match the available space and the desired force or movement requirements. Additionally, the mounting style and orientation of the cylinder can be customized to ensure proper integration with the equipment or attachment.
2. Operating Pressure and Force:
– The operating pressure and force capabilities of hydraulic cylinders can be customized to suit the specific equipment or attachment needs. Different applications may require different force outputs, and hydraulic cylinder manufacturers can design and manufacture cylinders with the appropriate piston area and pressure ratings to meet those requirements. Customization in this aspect ensures optimal performance and efficiency for the particular equipment or attachment.
3. Stroke Length:
– The stroke length of a hydraulic cylinder refers to the distance the piston can travel from fully retracted to fully extended. Customization of the stroke length allows the hydraulic cylinder to accommodate the specific range of motion required by the equipment or attachment. By adjusting the stroke length, the cylinder can be tailored to deliver the necessary extension and retraction capabilities for efficient operation.
4. Mounting Options:
– Hydraulic cylinders can be customized with various mounting options to facilitate easy installation and integration with specific equipment or attachments. Different applications may require different mounting styles, such as flange mounts, trunnion mounts, or clevis mounts. Manufacturers can provide customized mounting options to ensure proper alignment, stability, and functionality when the cylinder is connected to the equipment or attachment.
5. Sealing and Material Options:
– The sealing system of a hydraulic cylinder is crucial for preventing fluid leakage and maintaining the cylinder’s integrity. Hydraulic cylinder manufacturers offer customization options for sealing materials, such as different types of seals and seal configurations, to suit specific equipment or attachment needs. Additionally, customization of cylinder materials, such as selecting corrosion-resistant materials or specialized coatings, can enhance the cylinder’s durability and performance in specific operating environments.
6. Integration with Control Systems:
– In certain applications, hydraulic cylinders may need to be integrated with sophisticated control systems or automation technologies. Customization can involve incorporating sensors, position feedback devices, or other control elements into the hydraulic cylinder design to enable seamless integration with the overall equipment or attachment control system. This customization ensures precise control, monitoring, and synchronization of the hydraulic cylinder’s movements within the specific application.
7. Specialized Features or Accessories:
– Hydraulic cylinder customization can also involve incorporating specialized features or accessories to meet unique equipment or attachment needs. This may include the integration of safety features, such as pressure relief valves or load-holding valves, or the addition of specific ports or fittings for auxiliary functions or attachments. Customization allows hydraulic cylinders to be tailored to the specific requirements and functionalities of the equipment or attachment.
By offering customization options, hydraulic cylinder manufacturers can provide solutions that precisely match the needs of different equipment or attachment applications. Customized hydraulic cylinders ensure optimal performance, efficiency, and integration, enhancing the overall functionality and productivity of the equipment or attachment. It is important to work closely with experienced manufacturers or hydraulic system specialists to determine the specific customization requirements and ensure the successful implementation of customized hydraulic cylinders.
editor by CX 2023-11-20
China best OEM Lift Outrigger Steering Hydraulic Cylinders for Forklift, Hydraulic Mobile Boom Crane Telescopic Cylinder for Tipper Truck with Best Sales
Product Description
Product Description
A: Product Description
| Commodity Name | telescopic cylinder, telescopic hydraulic cylinder |
| Suitable Model | dump truck, dump tractor |
| Original | ZheJiang , China |
| Warranty | One year |
| Min of quantity | 1 piece |
| Packing | standard export wooden box or as your require |
| Time of Shipment | Usual 30-60days. Different according the quantity of order. |
| Port of Delivery | HangZhou, China |
Product Parameters
Product Overview
Factory Direct Sale 5 Stage Telescopic Hydraulic Cylinder.
We are the top machinery production and processing factory in China, with more than 10 years of export experience, and our after-sales service satisfaction ratio is always 100%. Due to our advantages in product quality, price and service, our sales are all from old customers’ return orders. We want to cooperate with medium and large buyers, our service will make you satisfied, to achieve a CHINAMFG situation.
FEATURES AT A GLANCE
If you are a medium and large buyer, then we are definitely your best choice, our after-sales satisfaction is 100%, we have more than 10years of production and export experience, have a foreword and mature R & D ability.
Seals: Hallite, Parker, Merkel, etc.
Painting: anti rust painting
Certificate: ISO9001,SGS, CE, BV, TUV
Shaft diameter: 15mm to 600mm
Model number: double acting or single acting
Stage: Up to 5 level
Process: CNC Lathe Machining, CNC Cleaning Machining Robot welding, Milling
Testing Equipment: digital ultrasonic flow detector, ZEISS metallurgical microscope, ultrasonic thickness gauge, CAAM, Projector, Pin Gauge, etc
Application: Agricultural, Industrial, Engineer, Construction etc
Keyword: Double Acting Telescopic Hydraulic Cylinder,
After Warranty Service: Online support, Video technical support
Color: blue, red, yellow, green,grey, black, or Client’s Request
Size: Custom
MOQ: 1
Lead time: 30~40days
Customization: customized logo, customized package (min. Order 1 piece)
Shipping: sea freight, land freight, express, air freight
Protection: On-time dispatch is guaranteed
Supply Ability Supply Ability 3000 Pieces per Month
*We can customize and design according to your needs
*We can also produce according to your drawings
*If you need any hydraulic cylinder, please feel free to contact us
Successful Project
Our service/certifications
—CE Certificate of Quality Checked
—Adopt ISO Certificate of Quality Management System
—BV Certificate of Main Products Line verification
—Fast Delivery
—After-sales Service
—24 Hours, 7 Days on-line Service
KENDE is a leading global designer, manufacturer and marketer of hydraulic cylinder,cab, oil tank, counterweight, boom, arm, bucket, chassis, outrigger, pipe, hose, fitting, valve block, tyre, wheel,and other parts. Products are widely used in construction, mining, crane, material handing, automobile, truck, transportation, oil and gas, farm and garden equipment and so on .
We supply a wide range of parts for excavators, loaders, drills, dumpers, forklifts, tractors, trailers, harvestors, cars, buses, trucks and so on. Our products are focused on improved efficiency and life of the machineries and equipments.
Founded in January of 2015, we have become a big group till now which has 3 factories in asia to supply a wide range of products and service for the global customers.
We have the most advanced production equipments and specialized R &D center to assure the highest quality products to customers.
Our vision statement is “Science and technology first, Always with a grateful heart, Walk the world by virtue, Struggle for a better future”
Certifications
FAQ
FAQ
1)>. How about your delivery time?
: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
2)>. What is your terms of price?
: EXW, FOB, CFR, CIF, DDU.
3)> . What is your terms of payment?
: T/T 50% as deposit, and 50% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
4)> . Can you supply a sample freely?
: Sorry, we only can produce the sample with the cost price for you.
5)> Can you produce according to the samples?
: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
6)>. What is your sample policy?
: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
7)>. Do you test all your goods before delivery?
: Yes, we have 100% test before delivery
8)>: How do you make our business long-term and good relationship?
:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
| Pressure: | High Pressure Low Pressure Medium Pressure, High Pressure Low Pressure Medium Pressure |
|---|---|
| Work Temperature: | High Temperature Low Temperature Normal Temperat, High Temperature Low Temperature Normal Temperat |
| Acting Way: | Double Acting Single Acting, Double Acting Single Acting |
| Working Method: | Straight Trip, Straight Trip |
| Adjusted Form: | Regulated Type, Regulated Type |
| Structure: | Piston Type, Piston Type |
| Customization: |
Available
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How do hydraulic cylinders compare to other methods of force generation like electric motors?
Hydraulic cylinders and electric motors are two different methods of force generation with distinct characteristics and applications. While both hydraulic cylinders and electric motors can generate force, they differ in terms of their working principles, performance attributes, and suitability for specific applications. Here’s a detailed comparison of hydraulic cylinders and electric motors:
1. Working Principle:
– Hydraulic Cylinders: Hydraulic cylinders generate force through the conversion of fluid pressure into linear motion. They consist of a cylinder barrel, piston, piston rod, and hydraulic fluid. When pressurized hydraulic fluid enters the cylinder, it pushes against the piston, causing the piston rod to extend or retract, thereby generating linear force.
– Electric Motors: Electric motors generate force through the conversion of electrical energy into rotational motion. They consist of a stator, rotor, and electromagnetic field. When an electrical current is applied to the motor’s windings, it creates a magnetic field that interacts with the rotor, causing it to rotate and generate torque.
2. Force and Power:
– Hydraulic Cylinders: Hydraulic cylinders are known for their high force capabilities. They can generate substantial linear forces, making them suitable for heavy-duty applications that require lifting, pushing, or pulling large loads. Hydraulic systems can provide high force output even at low speeds, allowing for precise control over force application. However, hydraulic systems typically operate at lower speeds compared to electric motors.
– Electric Motors: Electric motors excel in providing high rotational speeds and are commonly used for applications that require rapid motion. While electric motors can generate significant torque, they tend to have lower force output compared to hydraulic cylinders. Electric motors are suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.
3. Control and Precision:
– Hydraulic Cylinders: Hydraulic systems offer excellent control over force, speed, and positioning. By regulating the flow of hydraulic fluid, the force and speed of hydraulic cylinders can be precisely controlled. Hydraulic systems can provide gradual acceleration and deceleration, allowing for smooth and precise movements. This level of control makes hydraulic cylinders well-suited for applications that require precise positioning, such as in industrial automation or construction equipment.
– Electric Motors: Electric motors also offer precise control over speed and positioning. Through motor control techniques such as varying voltage, frequency, or pulse width modulation (PWM), the rotational speed and position of electric motors can be accurately controlled. Electric motors are commonly used in applications that require precise speed control, such as robotics, CNC machines, or servo systems.
4. Efficiency and Energy Consumption:
– Hydraulic Cylinders: Hydraulic systems can be highly efficient, especially when properly sized and designed. However, hydraulic systems typically have higher energy losses due to factors such as fluid leakage, friction, and heat generation. The overall efficiency of a hydraulic system depends on the design, component selection, and maintenance practices. Hydraulic systems require a hydraulic power unit to pressurize the hydraulic fluid, which consumes additional energy.
– Electric Motors: Electric motors can have high efficiency, especially when operated at their optimal operating conditions. Electric motors have lower energy losses compared to hydraulic systems, primarily due to the absence of fluid leakage and lower friction losses. The overall efficiency of an electric motor depends on factors such as motor design, load conditions, and control techniques. Electric motors require an electrical power source, and their energy consumption depends on the motor’s power rating and the duration of operation.
5. Environmental Considerations:
– Hydraulic Cylinders: Hydraulic systems typically use hydraulic fluids that can pose environmental concerns if they leak or are not properly disposed of. The choice of hydraulic fluid can impact factors such as biodegradability, toxicity, and potential environmental hazards. Proper maintenance and leak prevention practices are essential to minimize the environmental impact of hydraulic systems.
– Electric Motors: Electric motors are generally considered more environmentally friendly since they do not require hydraulic fluids. However, the environmental impact of electric motors depends on the source of electricity used to power them. When powered by renewable energy sources, such as solar or wind, electric motors can offer a greener solution compared to hydraulic systems.
6. Application Suitability:
– Hydraulic Cylinders: Hydraulic cylinders are commonly used in applications that require high force output, precise control, and durability. They are widely employed in industries such as construction, manufacturing, mining, and aerospace. Hydraulic systems are well-suited for heavy-duty applications, such as lifting heavy objects, operating heavy machinery, or controlling large-scale movements.
– Electric Motors: Electric motors are widely used in various industries and applications that require rotational motion, speed control, and precise positioning. They are commonly found in appliances, transportation, robotics, HVAC systems, and automation. Electric motorsare suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.In summary, hydraulic cylinders and electric motors have different working principles, force capabilities, control characteristics, efficiency levels, and application suitability. Hydraulic cylinders excel in providing high force output, precise control, and durability, making them ideal for heavy-duty applications. Electric motors, on the other hand, offer high rotational speeds, precise speed control, and are commonly used for applications that involve continuous rotary motion. The choice between hydraulic cylinders and electric motors depends on the specific requirements of the application, including the type of motion, force output, control precision, and environmental considerations.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
How do hydraulic cylinders accommodate variations in stroke length and force requirements?
Hydraulic cylinders are designed to accommodate variations in stroke length and force requirements, providing flexibility and adaptability for different applications. They can be tailored to meet specific needs by considering factors such as piston diameter, rod diameter, hydraulic pressure, and cylinder design. Here’s a detailed explanation of how hydraulic cylinders accommodate variations in stroke length and force requirements:
1. Cylinder Size and Design:
– Hydraulic cylinders come in various sizes and designs to accommodate different stroke lengths and force requirements. The cylinder’s diameter, piston area, and rod diameter are key factors that determine the force output. Larger cylinder diameters and piston areas can generate greater force, while smaller diameters are suitable for applications requiring lower force. By selecting the appropriate cylinder size and design, stroke lengths and force requirements can be effectively accommodated.
2. Piston and Rod Configurations:
– Hydraulic cylinders can be designed with different piston and rod configurations to accommodate variations in stroke length. Single-acting cylinders have a single piston and can provide a stroke in one direction. Double-acting cylinders have a piston on both sides, allowing for strokes in both directions. Telescopic cylinders consist of multiple stages that can extend and retract, providing a longer stroke length compared to standard cylinders. By selecting the appropriate piston and rod configuration, the desired stroke length can be achieved.
3. Hydraulic Pressure and Flow:
– The hydraulic pressure and flow rate supplied to the cylinder play a crucial role in accommodating variations in force requirements. Increasing the hydraulic pressure increases the force output of the cylinder, enabling it to handle higher force requirements. By adjusting the pressure and flow rate through hydraulic valves and pumps, the force output can be controlled and matched to the specific requirements of the application.
4. Customization and Tailoring:
– Hydraulic cylinders can be customized and tailored to meet specific stroke length and force requirements. Manufacturers offer a wide range of cylinder sizes, stroke lengths, and force capacities to choose from. Additionally, custom-designed cylinders can be manufactured to suit unique applications with specific stroke length and force demands. By working closely with hydraulic cylinder manufacturers, it is possible to obtain cylinders that precisely match the required stroke length and force requirements.
5. Multiple Cylinders and Synchronization:
– In applications that require high force or longer stroke lengths, multiple hydraulic cylinders can be used in combination. By synchronizing the movement of multiple cylinders through the hydraulic system, the stroke length and force output can be effectively increased. Synchronization can be achieved using mechanical linkages, electronic controls, or hydraulic circuitry, ensuring coordinated movement and force distribution across the cylinders.
6. Load-Sensing and Pressure Control:
– Hydraulic systems can incorporate load-sensing and pressure control mechanisms to accommodate variations in force requirements. Load-sensing systems monitor the load demand and adjust the hydraulic pressure accordingly, ensuring that the cylinder delivers the required force without exerting excessive force. Pressure control valves regulate the pressure within the hydraulic system, allowing for precise control and adjustment of the force output based on the application’s needs.
7. Safety Considerations:
– When accommodating variations in stroke length and force requirements, it is essential to consider safety factors. Hydraulic cylinders should be selected and designed with an appropriate safety margin to handle unexpected loads or variations in operating conditions. Safety mechanisms such as overload protection valves and pressure relief valves can be incorporated to prevent damage or failure in situations where the force limits are exceeded.
By considering factors such as cylinder size and design, piston and rod configurations, hydraulic pressure and flow, customization options, synchronization, load-sensing, pressure control, and safety considerations, hydraulic cylinders can effectively accommodate variations in stroke length and force requirements. This flexibility allows hydraulic cylinders to be tailored to meet the specific demands of a wide range of applications, ensuring optimal performance and efficiency.
editor by CX 2023-11-19
China wholesaler Best Price 5 Stage Pk Style Telescopic Hydraulic Cylinder for Heavy Duty Dump Truck vacuum pump electric
Product Description
Specifications:
| Product Name | SGS Series Hydraulic Cylinder |
| Work Press | 7/14/16/21/31.5MPa |
| Material | Aluminum, Cast Iron,45mnb Steel, Stainless Steel |
| Stage | Up to 5 Stage |
| Bore Size | 40mm–320mm, Customizable |
| Shaft Diameter | 20mm–220mm, Customizable |
| Stroke Length | 30mm–14100mm, Customizable |
| Rod Surface Hardness | HRC48-54 |
| Operating Temperature | -40°C to +120 °C |
| Paint Color | Black, Yellow, Blue, Brown, Customizable |
| Service | OEM&ODM |
| Warranty | 1 Year |
| MOQ | 1 Piece |
| Delivery Time | 7-15 Days, Also depending on specific demands |
| Certification | ISO9001,CE |
| Capacity | 50,000Pcs per year |
Product Display:
Mounting:
Working Flow: About Us
Tongte designs and manufactures durable, heavy-duty hydraulic products and accessories and offers lifecycle services to them. We constantly develop our machine base and operations to meet customer-specific needs and remain leaders in the industry. Beyond all else, we want to be the trusted, groundbreaking partner our customers truly need.
In addition to the customized cylinders, CHINAMFG offers hydraulic power units, Electric-Hydraulic linear actuators, piston accumulators, system configurations, and versatile services such as repair and manufacturing services. The modern production facilities are located in HangZhou, ZheJiang (China) where production started in 2001. The core values of Tongke guiding its business strongly are commitment, sustainability, interaction, and customer-first.
We possess over 20 years of experience in the industry and extensive global market experience, our customers are located all over the world, and we truly commit to the customers’ needs – these are the success factors of our family-owned company. Our vision is to grow and expand the business further into global markets.
FAQ:
Q1: What does your company do?
A: we are a supplier of high-quality hydraulic products including Hydraulic Cylinders, Hydraulic Power packs, Hydraulic Linear, and other Hydraulic components.
Q2:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q3:Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, and 15-30 working days if we don’t. but it
also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to
contact us.
Q6: What is your warranty policy?
A: All our products are warranted for 1 full year from the date of delivery against defects in materials and workmanship. Each individual product will be strictly inspected on our factory QC Process
System before shipment. We also have a Customer Service team to respond to customers’ questions within 12 hours.
| Certification: | ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do hydraulic cylinders handle variations in temperature and harsh operating environments?
Hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating specific features and materials that ensure their durability, reliability, and performance. The ability of hydraulic cylinders to withstand extreme temperatures, corrosive environments, and other harsh conditions is crucial for their successful operation in a wide range of applications. Here’s a detailed explanation of how hydraulic cylinders handle variations in temperature and harsh operating environments:
1. Temperature Range:
– Hydraulic cylinders are designed to operate within a specified temperature range. The materials used in their construction, such as cylinder barrels, pistons, seals, and lubricants, are selected to withstand the anticipated temperature variations. Specialized seals and O-rings made from materials like nitrile, Viton, or polyurethane are used to maintain their sealing properties over a wide temperature range. Heat-resistant coatings or thermal insulation may be applied to certain components to protect them from high temperatures.
2. Thermal Expansion:
– Hydraulic cylinders are designed to accommodate thermal expansion and contraction that occurs with temperature changes. The materials used in their construction have different coefficients of thermal expansion, allowing the cylinder components to expand or contract at a similar rate. This design consideration prevents excessive stress, binding, or leakage that could result from thermal expansion or contraction.
3. Heat Dissipation:
– In applications where hydraulic cylinders are subjected to high temperatures, heat dissipation mechanisms are employed to prevent overheating. Cooling fins or heat sinks may be incorporated into the cylinder design to increase the surface area for heat transfer. In some cases, external cooling methods such as air or liquid cooling systems can be used to maintain optimal operating temperatures.
4. Corrosion Resistance:
– Hydraulic cylinders used in harsh operating environments are constructed from materials that exhibit excellent corrosion resistance. Stainless steel, chrome-plated steel, or other corrosion-resistant alloys are commonly used for cylinder components exposed to corrosive substances or environments. Additionally, surface treatments such as coatings, plating, or specialized paints can provide an extra layer of protection against corrosion.
5. Sealing Systems:
– Hydraulic cylinders employ sealing systems that are specifically designed to withstand harsh operating environments. The seals used in hydraulic cylinders are selected based on their resistance to temperature extremes, chemicals, abrasion, and other environmental factors. Specialized seal designs, such as wiper seals, rod seals, or high-temperature seals, are utilized to maintain effective sealing and prevent contamination of the hydraulic fluid.
6. Lubrication:
– Proper lubrication is essential for the smooth operation and longevity of hydraulic cylinders, particularly in harsh operating environments. Lubricants are selected based on their ability to withstand high temperatures, resist oxidation, and provide effective lubrication under extreme conditions. Regular maintenance and lubrication practices ensure that the cylinder components continue to operate smoothly and reduce the effects of wear and friction.
7. Robust Construction:
– Hydraulic cylinders designed for harsh operating environments are built with robust construction techniques to withstand the rigors of such conditions. The cylinder barrels, rods, and other components are manufactured to meet strict quality and durability standards. Welded or bolted construction methods are employed to ensure the structural integrity of the cylinders. Reinforcements, such as flanges or tie rods, may be added to enhance the cylinder’s strength and resistance to external forces.
8. Environmental Protection:
– Hydraulic cylinders can be equipped with additional protective features to shield them from harsh operating environments. Protective covers, boots, or bellows can be used to prevent contaminants, debris, or moisture from entering the cylinder and compromising its performance. These protective measures help extend the service life of hydraulic cylinders in demanding conditions.
9. Compliance with Standards:
– Hydraulic cylinders manufactured for specific industries or applications often comply with industry standards or regulations related to operating temperature ranges, environmental conditions, or safety requirements. Compliance with these standards ensures that hydraulic cylinders are designed and tested to meet the specific demands of their intended operating environments.
In summary, hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating suitable materials, thermal expansion considerations, heat dissipation mechanisms, corrosion-resistant components, specialized sealing systems, proper lubrication, robust construction techniques, protective features, and compliance with industry standards. These design considerations and features enable hydraulic cylinders to operate reliably and effectively in a wide range of demanding applications and environmental conditions.
Contribution of Hydraulic Cylinders to the Precision of Robotic and Automation Systems
Hydraulic cylinders play a significant role in enhancing the precision of robotic and automation systems. These systems rely on precise and controlled movements to perform various tasks with accuracy and repeatability. Let’s explore how hydraulic cylinders contribute to the precision of robotic and automation systems:
- Precise Positioning: Hydraulic cylinders enable precise positioning of robotic arms or automation components. They provide accurate control over the linear motion required for tasks such as picking, placing, and assembly. By precisely controlling the extension and retraction of the hydraulic cylinder, the system can achieve the desired position with high accuracy, ensuring precise alignment and consistent results.
- Controlled Motion: Hydraulic cylinders offer controlled and smooth motion, which is crucial for precise operation in robotic and automation systems. The flow of hydraulic fluid can be precisely regulated to control the speed and acceleration of the cylinder’s movement. This precise control allows for gentle and controlled movements, minimizing vibrations, overshooting, or jerky motions that could affect the accuracy of the system.
- Force Control: Hydraulic cylinders provide force control capabilities that contribute to precision in robotic and automation systems. By adjusting the hydraulic pressure, the force exerted by the cylinder can be precisely controlled. This is particularly valuable in applications that require delicate force-sensitive tasks, such as gripping fragile objects or performing precise force feedback during assembly or testing processes.
- Load Handling: Hydraulic cylinders are capable of handling heavy loads, allowing robotic and automation systems to manipulate and transport objects with precision. The high force capabilities of hydraulic cylinders ensure secure and stable handling of loads, minimizing the risk of slippage or imprecise positioning. This is crucial in applications where precise control over heavy objects is required, such as material handling or industrial assembly processes.
- Durability and Reliability: Hydraulic cylinders are known for their durability and reliability in demanding industrial environments. The ability to withstand repeated use, high loads, and harsh conditions ensures consistent performance over time. This reliability contributes to the precision of robotic and automation systems, as any deviation or failure in the cylinder’s movement could lead to inaccuracies or disruptions in the system’s operation.
In summary, hydraulic cylinders make significant contributions to the precision of robotic and automation systems by enabling precise positioning, controlled motion, force control, load handling, and offering durability and reliability. These capabilities ensure accurate and repeatable movements, minimize errors, and enhance the overall precision of the system. By incorporating hydraulic cylinders into robotic and automation systems, manufacturers can achieve higher levels of precision, efficiency, and productivity in various industrial applications.
Can you explain the role and significance of hydraulic cylinders in machinery?
Hydraulic cylinders play a crucial role in machinery across various industries. They are essential components that provide controlled and powerful linear motion, enabling the operation of heavy equipment and facilitating numerous tasks. The role and significance of hydraulic cylinders in machinery can be explained in detail as follows:
Role of Hydraulic Cylinders:
– Conversion of Hydraulic Energy: Hydraulic cylinders convert hydraulic energy, typically in the form of pressurized hydraulic fluid, into linear force and motion. This conversion allows machinery to perform tasks such as lifting, pushing, pulling, clamping, tilting, and controlling various mechanisms.
– Generation of Linear Motion: Hydraulic cylinders generate linear motion by utilizing the principles of Pascal’s law. When hydraulic fluid is directed into one side of the cylinder, it applies pressure on the piston, resulting in linear movement of the piston and the attached piston rod. This linear motion can be used to actuate other components within the machinery or directly perform the required task.
– Force Generation: Hydraulic cylinders are capable of generating high forces due to the hydraulic pressure applied to the piston. The force output of a hydraulic cylinder depends on the surface area of the piston and the pressure of the hydraulic fluid. This force allows machinery to exert significant power for lifting heavy loads, applying pressure, or overcoming resistance.
– Precise Control: Hydraulic cylinders offer precise control over the linear motion and force exerted. By regulating the flow of hydraulic fluid, the speed and direction of the cylinder’s movement can be accurately adjusted. This level of control is crucial in machinery that requires precise positioning, delicate movements, or synchronization of multiple cylinders.
– Integration with Hydraulic Systems: Hydraulic cylinders are integral parts of hydraulic systems used in machinery. They work in conjunction with hydraulic pumps, valves, and actuators to create a complete hydraulic circuit. This integration allows for efficient power transmission, control, and coordination of various machine functions.
Significance of Hydraulic Cylinders:
– Heavy Equipment Operation: Hydraulic cylinders are vital in heavy machinery used in construction, mining, agriculture, material handling, and other industries. They enable the lifting and movement of heavy loads, the operation of attachments, and the performance of tasks that require high force and precision.
– Versatility and Adaptability: Hydraulic cylinders are versatile components that can be designed and tailored to meet specific machinery requirements. They can be integrated into various types of equipment and customized based on factors such as force capacity, stroke length, speed, and mounting options. This adaptability makes hydraulic cylinders suitable for diverse applications.
– Durability and Reliability: Hydraulic cylinders are built to withstand rigorous operating conditions, including high pressures, heavy loads, and continuous use. They are designed with robust materials, precise machining, and effective sealing systems to ensure durability and reliability over extended periods of operation.
– Safety and Load Control: Hydraulic cylinders provide safe and controlled operation in machinery. They offer overload protection mechanisms, such as relief valves, to prevent damage caused by excessive force or pressure. Additionally, hydraulic cylinders allow for precise load control, minimizing the risk of accidents during lifting, lowering, or positioning of heavy loads.
– Compact Design: Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size compared to the forces they can generate makes them suitable for applications where space is limited or weight restrictions apply.
– Energy Efficiency: Hydraulic cylinders contribute to energy efficiency in machinery. The use of hydraulic systems allows for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, reducing energy consumption.
Overall, hydraulic cylinders play a vital role in machinery by providing controlled and powerful linear motion. Their significance lies in their ability to convert hydraulic energy, generate high forces, offer precise control, integrate with hydraulic systems, and facilitate the operation of heavy equipment across various industries. Hydraulic cylinders contribute to increased productivity, safety, and efficiency in machinery applications, making them indispensable components in modern-day engineering.
editor by CX 2023-11-19
China OEM Telescopic Hydraulic Oil Cylinder for Dumper- Trucks for ISO 9001 vacuum pump belt
Product Description
Product Description
| Equipment special hydraulic cylinders: |
| flipping platform hydraulic cylinders |
| kiln equipment hydraulic cylinders |
| Forging equipment hydraulic cylinders |
| And so on. |
Company Profile
Certifications
Packaging & Shipping
FAQ
Q1: Can your cylinders with HYVA ones?
Yes, our cylinders can replace HYVA ones well, with same technical details and mounting sizes
Q2: What’s your cylinder’s advantages?
The cylinders are made under strictly quality control processing.
All the raw materials and seals we used are all from world famous companies.
Cost effective
Q3: When your company be established ?
Our company be established in 1996, and we are professional for hydraulic cylinders for more than 25 years.
And we had passed IATF 16949:2016 Quality control system.
Q4: How about the delivery time ?
For samples about 20 days. And 15 to 30 days about mass orders.
Q5: How about the cylinder’s quality gurantee?
We have 1 year quality grantee of the cylinders.
| Certification: | ISO9001, IATF 16949:2016 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can telescopic cylinders be used in both mobile and stationary machinery?
Yes, telescopic cylinders can be used in both mobile and stationary machinery. Here’s a detailed explanation:
Versatility:
Telescopic cylinders are highly versatile and can be integrated into a wide range of machinery, regardless of whether it is mobile or stationary. The modular design and customizable features of telescopic cylinders make them adaptable to various applications and industries.
Mobile machinery:
In mobile machinery, such as construction equipment, agricultural machinery, material handling vehicles, and truck-mounted cranes, telescopic cylinders play a crucial role. They are commonly used for tasks such as lifting and lowering loads, extending and retracting booms or arms, tilting or dumping containers, and providing stability and support. The compactness of telescopic cylinders is particularly advantageous in mobile machinery, where space constraints are common.
Stationary machinery:
Telescopic cylinders are also well-suited for stationary machinery, including industrial equipment, manufacturing machinery, hydraulic presses, and material processing systems. In these applications, telescopic cylinders are used for tasks such as lifting heavy objects, adjusting heights or positions, applying pressure or force, and controlling movements. The extended reach and high force output of telescopic cylinders make them suitable for stationary machinery that requires precise and controlled motion.
Common applications:
Telescopic cylinders can be found in a variety of common applications across both mobile and stationary machinery. Some examples include:
- Crane trucks: Telescopic cylinders enable the extension and retraction of crane booms, allowing for lifting and positioning of heavy loads at various heights and distances.
- Front-end loaders: Telescopic cylinders support the lifting and tilting of buckets or forks, facilitating material handling and loading operations.
- Dump trucks: Telescopic cylinders enable the tilting of dump truck beds, allowing for controlled unloading of materials.
- Scissor lifts: Telescopic cylinders provide vertical lifting and lowering capabilities, allowing for elevated work platforms and access to higher areas.
- Hydraulic presses: Telescopic cylinders apply force to compress or shape materials in manufacturing processes.
These examples illustrate the versatility and applicability of telescopic cylinders in both mobile and stationary machinery.
It’s important to consider the specific requirements of each machinery application and consult with manufacturers or industry experts to ensure the selection and integration of telescopic cylinders that meet the operational needs and safety standards.
Can telescopic cylinders be used in mining equipment for material transport?
Yes, telescopic cylinders are commonly used in mining equipment for material transport tasks. Here’s a detailed explanation:
Material loading and unloading:
Telescopic cylinders play a crucial role in loading and unloading materials in mining operations. They are utilized in equipment such as wheel loaders, excavators, and dump trucks. Telescopic cylinders enable the lifting and lowering of buckets, forks, or other material handling attachments, facilitating efficient material transport.
Extended reach:
In mining equipment, telescopic cylinders offer extended reach capabilities. This allows operators to access materials located at various distances, heights, or depths. The telescopic design of the cylinders enables them to extend and retract, providing the necessary reach for loading and unloading materials in mining applications.
Precise control:
Telescopic cylinders provide precise control over material transport movements. The hydraulic control system regulates the extension and retraction of each stage of the cylinder, allowing operators to achieve accurate positioning and controlled movements during loading, unloading, and material placement. This precise control is essential for optimizing productivity and safety in mining operations.
Load handling capacity:
Telescopic cylinders are designed to handle heavy loads encountered in mining environments. They provide the necessary lifting force to transport large volumes of materials, such as ore, rocks, or overburden. The cylinders are engineered to withstand the demanding conditions of mining operations and ensure safe and efficient load handling.
Adaptability to terrain:
Mining equipment operates in diverse terrains, including uneven surfaces or steep inclines. Telescopic cylinders offer adaptability to varying terrain conditions. The extended reach and controlled movements provided by the cylinders allow operators to navigate challenging terrains and transport materials efficiently in mining sites.
Support for attachments:
Telescopic cylinders often support a range of attachments or tools that enhance material transport capabilities in mining equipment. For example, in wheel loaders, telescopic cylinders are used to extend the lifting arms, while different attachments such as buckets or forks facilitate the handling of various materials.
Advantages of telescopic cylinders in mining equipment:
Telescopic cylinders offer several advantages in material transport applications within mining:
- Extended reach: Telescopic cylinders enable operators to access materials located at varying distances or depths.
- Precise control: The hydraulic control system allows for accurate positioning and controlled movements, enhancing productivity and safety.
- Heavy-load handling: Telescopic cylinders provide the necessary lifting force to transport large volumes of materials encountered in mining operations.
- Adaptability to terrain: The extended reach and controlled movements of telescopic cylinders facilitate material transport in diverse mining terrains.
- Support for attachments: Telescopic cylinders can be used in conjunction with attachments or tools that enhance material handling capabilities in mining equipment.
Overall, telescopic cylinders are widely used in mining equipment for material transport tasks, offering extended reach, precise control, load handling capacity, adaptability to terrain, and support for attachments. They contribute to the efficiency, productivity, and safety of material transport operations in mining.
It’s important to consult the equipment manufacturer’s documentation and guidelines for specific information on the integration, operation, and maintenance of telescopic cylinders in mining equipment.
Can telescopic cylinders be customized for specific machinery and equipment?
Yes, telescopic cylinders can be customized to meet the specific requirements of different machinery and equipment. Here’s a detailed explanation:
Customizable stroke length:
Telescopic cylinders can be designed and manufactured with customized stroke lengths to suit the specific needs of machinery and equipment. The stroke length determines the maximum extension or retraction distance of the cylinder and can be tailored to match the required range of motion for a particular application.
Adjustable force and speed:
The hydraulic control system of telescopic cylinders allows for adjustability in terms of force and speed. The system can be configured to provide the necessary force output for the machinery or equipment, ensuring optimal performance. Additionally, the speed of extension and retraction can be adjusted to match the operational requirements, enabling precise and efficient operation.
Mounting options:
Telescopic cylinders can be customized with different mounting options to facilitate easy integration with specific machinery and equipment. Mounting configurations can vary depending on factors such as available space, mounting orientation, and compatibility with existing systems. Manufacturers can provide various mounting solutions to ensure seamless installation.
Sealing and protection:
In certain applications, telescopic cylinders may require specialized sealing and protection features. Manufacturers can customize the cylinder design to incorporate seals and protective coatings that are suitable for the working environment. This customization helps enhance the longevity and reliability of the cylinder, especially in harsh operating conditions.
Material selection:
Telescopic cylinders can be manufactured using different materials to meet specific machinery and equipment requirements. Material selection depends on factors such as load capacity, operating temperature, corrosion resistance, and weight considerations. Manufacturers can offer material options to ensure the cylinder’s compatibility and performance in the intended application.
Integration with control systems:
Telescopic cylinders can be integrated with control systems and sensors to enable advanced functionality and automation. Customization may involve incorporating position sensors, pressure sensors, or other feedback devices to provide real-time data and enhance the overall performance and safety of the machinery or equipment.
Overall, telescopic cylinders can be customized in terms of stroke length, force and speed adjustability, mounting options, sealing and protection features, material selection, and integration with control systems. This customization allows telescopic cylinders to be tailored to the specific requirements of machinery and equipment, ensuring optimal performance and functionality.
It’s important to collaborate with the manufacturer or a qualified expert to determine the appropriate customization options and ensure compliance with relevant industry standards and regulations.
editor by CX 2023-11-19
China Best Sales IATF 16949: 2016 Telescopic Hydraulic Oil Cylinder Pressure Oil Cylinder a/c vacuum pump
Product Description
Product Description
| Bore of cylinder’s first stage | Stroke | Upper mouting | Upper mouting | Mounting dimension | Working pressure | ||
| Diameter of the hole | Deep | Diameter of the hole | Deep | ||||
| 5 | 84.00 | 1.63 | 1.50 | 2.00 | 7.00 | 41.09 | 2500 |
| 6 | 120.06 | 2.00 | 2.00 | 2.00 | 7.00 | 52.62 | 2500 |
| 7 | 120.00 | 2.00 | 2.00 | 2.00 | 8.25 | 53.12 | 2500 |
| 8.125 | 234.00 | 2.00 | 2.00 | 2.00 | 9.50 | 64.62 | 2500 |
| 9.375 | 235.00 | 2.00 | 2.00 | 2.00 | 10.88 | 65.44 | 2500 |
| L2 | L3 | L4 | L5 | L6 | ØA | Fitting | Workable container length | Rear suspension length | Lift angle | Lift capacity | Oil tank volume |
| 65 | 360 | 60 | 325 | 1585 | Ø60 | G1 | 4700-5300 | 800 | 47-52° | 43 | 80 |
| 65 | 360 | 60 | 325 | 1270 | Ø60 | G1 | 4700-5300 | 800 | 47-52° | 31 | 80 |
| 65 | 360 | 60 | 325 | 1390 | Ø60 | G1 | 5300-6000 | 800 | 47-52° | 36 | 80 |
| 65 | 360 | 60 | 325 | 1510 | Ø60 | G1 | 5800-6500 | 800 | 47-52° | 36 | 80 |
| 65 | 360 | 60 | 325 | 1385 | Ø60 | G1 | 5300-5800 | 800 | 47-52° | 53 | 80 |
| 65 | 360 | 60 | 325 | 1505 | Ø60 | G1 | 5800-6500 | 800 | 47-52° | 53 | 100 |
| 65 | 360 | 60 | 325 | 1580 | Ø60 | G1 | 6200-6800 | 800 | 47-52° | 58 | 100 |
| 65 | 360 | 60 | 325 | 1655 | Ø60 | G1 | 6600-7200 | 800 | 47-52° | 58 | 100 |
| 65 | 360 | 60 | 325 | 1125 | Ø60 | G1 | 5000-5500 | 800 | 47-52° | 46 | 80 |
| 65 | 360 | 60 | 325 | 1165 | Ø60 | G1 | 5300-6000 | 800 | 47-52° | 46 | 80 |
| 65 | 360 | 60 | 325 | 1265 | Ø60 | G1 | 5800-6500 | 800 | 47-52° | 49 | 80 |
| 65 | 360 | 60 | 325 | 1340 | Ø60 | G1 | 6200-6800 | 800 | 47-52° | 49 | 80 |
| 65 | 360 | 60 | 325 | 1385 | Ø60 | G1 | 6600-7200 | 800 | 47-52° | 49 | 80 |
| 65 | 360 | 65 | 325 | 1455 | Ø60 | G1 | 5600-6300 | 800 | 47-52° | 66 | 120 |
| 65 | 360 | 65 | 325 | 1505 | Ø60 | G1 | 5800-6500 | 800 | 47-52° | 66 | 120 |
| 65 | 360 | 65 | 325 | 1580 | Ø60 | G1 | 6200-6800 | 800 | 47-52° | 70 | 120 |
| 65 | 360 | 65 | 325 | 1655 | Ø60 | G1 | 6600-7200 | 800 | 47-52° | 70 | 120 |
| 65 | 360 | 65 | 325 | 1750 | Ø60 | G1 | 7200-8000 | 1000 | 47-52° | 70 | 135 |
| 65 | 360 | 65 | 325 | 1270 | Ø60 | G1 | 7200-8000 | 1000 | 47-52° | 49 | 120 |
| 65 | 360 | 65 | 325 | 1675 | Ø65 | G1 | 6600-7200 | 800 | 47-52° | 92 | 165 |
| 65 | 360 | 65 | 325 | 1770 | Ø65 | G1 | 7200-8000 | 1000 | 47-52° | 96 | 165 |
| 65 | 360 | 65 | 325 | 1870 | Ø65 | G1 | 8000-8500 | 1000 | 47-52° | 96 | 185 |
| 65 | 360 | 65 | 325 | 1770 | Ø65 | G1 | 8700-9500 | 1000 | 47-52° | 88 | 185 |
Company Profile
Certifications
Packaging & Shipping
FAQ
Q1: Can your cylinders with HYVA ones ?
Yes, our cylinders can replace HYVA ones well, with same technical details and mounting sizes
Q2: What’s your cylinder’s advantages ?
The cylinders are made under strictly quality control processing.
All the raw materials and seals we used are all from world famous companies.
Cost effective
Q3: When your company be established ?
Our company be established in 1996, and we are professional for hydraulic cylinders for more than 25 years.
And we had passed IATF 16949:2016 Quality control system.
Q4: How about the delivery time ?
For samples about 20 days. And 15 to 30 days about mass orders.
Q5: How about the cylinder’s quality gurantee ?
We have 1 year quality grantee of the cylinders.
| Certification: | ISO9001, IATF 16949:2016 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Can hydraulic cylinders be adapted for specialized applications like material handling?
Yes, hydraulic cylinders can be effectively adapted for specialized applications such as material handling. The versatility, power, and precise control offered by hydraulic cylinders make them well-suited for a wide range of material handling tasks. Hydraulic systems, including cylinders, are commonly used in industrial settings to lift, position, push, pull, and manipulate various types of materials. Here’s a detailed explanation of how hydraulic cylinders can be adapted for specialized material handling applications:
1. Lifting and Lowering:
– Hydraulic cylinders are commonly used for lifting and lowering heavy loads in material handling applications. By utilizing the force generated by hydraulic pressure, cylinders can provide the necessary power to lift and hold loads at different elevations. The precise control offered by hydraulic systems allows for accurate positioning of materials, ensuring efficient and safe lifting operations.
2. Pushing and Pulling:
– Hydraulic cylinders are capable of generating substantial pushing and pulling forces, making them ideal for applications that involve moving or manipulating materials. They can be used to push or pull heavy objects, control the movement of conveyors or rollers, or engage mechanisms for material transfer. The ability to exert high forces with precise control enables hydraulic cylinders to efficiently handle a variety of material handling tasks.
3. Tilting and Rotating:
– Hydraulic cylinders can be adapted to provide tilting and rotating functions in material handling equipment. By integrating cylinders into the design, equipment such as forklifts, cranes, or material handling arms can tilt or rotate to facilitate material placement or maneuvering. Hydraulic cylinders offer the required force and control to achieve smooth and controlled tilting or rotating motions, enhancing operational efficiency in material handling processes.
4. Gripping and Clamping:
– Hydraulic cylinders can be utilized to provide gripping and clamping functions for secure material handling. By incorporating specialized gripping or clamping mechanisms with hydraulic actuation, materials of various shapes and sizes can be securely held or clamped during transportation or processing. Hydraulic cylinders enable precise and adjustable gripping or clamping forces, ensuring the safe and reliable handling of materials.
5. Material Compaction and Forming:
– Hydraulic cylinders can be adapted for material compaction and forming applications. For example, in the production of bricks, hydraulic cylinders are used to apply high pressure and force to compact the raw materials into desired shapes. Similarly, in metal forming processes, hydraulic cylinders are employed to exert force on metal sheets or components, enabling precise shaping and forming operations.
6. Conveyor and Sorting Systems:
– Hydraulic cylinders can be integrated into conveyor and sorting systems to facilitate material movement and sorting. By incorporating hydraulic actuators, conveyor belts or sorting mechanisms can be efficiently controlled for optimal material flow and distribution. Hydraulic cylinders provide the necessary force and control to handle varying load capacities and adjust the speed and position of material transfer, improving the overall efficiency of handling and sorting operations.
7. Customized Designs:
– Hydraulic cylinders can be customized and adapted to meet specific requirements of specialized material handling applications. Engineers can design cylinders with unique dimensions, stroke lengths, mounting options, and sealing arrangements to fit into equipment or systems with specific space limitations or operating conditions. Customized hydraulic cylinders ensure optimal performance and compatibility for specialized material handling tasks.
In summary, hydraulic cylinders can be effectively adapted for specialized material handling applications, offering the necessary force, control, and versatility required in various material handling tasks. Whether it involves lifting and lowering, pushing and pulling, tilting and rotating, gripping and clamping, material compaction and forming, or integration into conveyor and sorting systems, hydraulic cylinders provide reliable and efficient solutions. Their adaptability, precise control, and ability to handle heavy loads make hydraulic cylinders a valuable component in optimizing material handling processes across different industries.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
How do hydraulic cylinders handle variations in load and pressure during operation?
Hydraulic cylinders are designed to handle variations in load and pressure during operation, making them versatile and efficient in various applications. Hydraulic systems use the principle of transmitting force through incompressible fluid to generate linear motion. Here’s a detailed explanation of how hydraulic cylinders handle variations in load and pressure:
1. Load Handling:
– Hydraulic cylinders are capable of handling different loads by utilizing the principle of Pascal’s law. According to Pascal’s law, when pressure is applied to a fluid in a confined space, the pressure is transmitted equally in all directions. In a hydraulic cylinder, the force applied to the piston results in an equal force output at the rod end of the cylinder. The size of the piston and the pressure exerted determine the force generated by the cylinder. Therefore, hydraulic cylinders can handle a wide range of loads by adjusting the pressure applied to the fluid.
2. Pressure Compensation:
– Hydraulic systems incorporate pressure compensation mechanisms to handle variations in pressure during operation. Pressure compensating valves or regulators are often used to maintain a consistent pressure in the hydraulic system, regardless of load changes. These valves automatically adjust the flow rate or pressure to ensure stable and controlled operation of the hydraulic cylinder. By compensating for pressure variations, hydraulic cylinders can maintain a consistent force output and prevent damage or instability due to excessive pressure.
3. Control Valves:
– Control valves play a crucial role in managing variations in pressure and load during hydraulic cylinder operation. Directional control valves, such as spool valves or poppet valves, control the flow of hydraulic fluid into and out of the cylinder, enabling precise control of the cylinder’s extension and retraction. By adjusting the position of the control valve, the speed and force exerted by the hydraulic cylinder can be regulated to match the load and pressure requirements of the application. Control valves allow for efficient handling of variations in load and pressure by providing fine-tuned control over the hydraulic system.
4. Accumulators:
– Hydraulic accumulators are often used to handle fluctuations in pressure and load. Accumulators store hydraulic fluid under pressure, which can be released or absorbed as needed to compensate for sudden changes in load or pressure. When the load on the hydraulic cylinder decreases, the accumulator releases stored fluid to maintain pressure and prevent pressure spikes. Conversely, when the load on the cylinder increases, the accumulator absorbs excess fluid to maintain system stability. By utilizing accumulators, hydraulic cylinders can effectively handle variations in load and pressure, ensuring smooth and controlled operation.
5. Feedback and Control Systems:
– Advanced hydraulic systems may incorporate feedback and control systems to monitor and adjust the operation of hydraulic cylinders in real-time. Position sensors or pressure sensors provide feedback on the cylinder’s position, force, and pressure, allowing the control system to make continuous adjustments to optimize performance. These systems can automatically adapt to variations in load and pressure, ensuring precise control and efficient operation of the hydraulic cylinder.
6. Design Considerations:
– Proper design considerations, such as selecting the appropriate cylinder size, piston diameter, and rod diameter, are essential for handling variations in load and pressure. The design should account for the maximum anticipated load and pressure conditions to ensure the hydraulic cylinder operates within its specified range. Additionally, the selection of suitable seals, materials, and components that can withstand the anticipated load and pressure variations is crucial for maintaining the reliability and longevity of the hydraulic cylinder.
By utilizing the principles of hydraulic systems, incorporating pressure compensation mechanisms, employing control valves and accumulators, and implementing feedback and control systems, hydraulic cylinders can effectively handle variations in load and pressure during operation. These features and design considerations allow hydraulic cylinders to adapt and perform optimally in a wide range of applications and operating conditions.
editor by CX 2023-11-19
China manufacturer High Quality CZPT Type Telescopic Hydraulic Cylinder for Dumper Trailer Tipper with CE vacuum pump ac system
Product Description
Product description:
Junfu is famous brand in front-end cylinders, offering an extensive catalogue from 5 to 100 tons with bespoke solutions. Designed for rear-end tippers and tippers trailers, CHINAMFG brand front-end telescopic cylinders are known for their durability, reliability in all conditions and value for money. We believe in delivering a solution that can rapidly and successfully meet your requirements in demanding industries such as transportation, construction and mining. With high payload and longer service intervals for increased operating time, CHINAMFG brand front-end cylinders are also environmentally friendly solutions with lower oil & fuel consumption.
FC telescopic front-end cylinders are primarily designed for straight headboard dump trucks with a capacity range of over 100 tons tipping weight. Our trunnion type FC cylinder is lightweight, strong, maintenance free and offers the most added stability to the tipper. The CHINAMFG brand FC tipping cylinders have earned reputation for their reliability and value for money over many years.
Designed for Dump Truck applications, FC series cylinder with 3-7 stages is capable of lifting more weight which in return allows trucks to be equipped with smaller cylinders reducing space and saving weight. This CHINAMFG series cylinder is mostly used in combination with a Straight Headboard Type and Trunnion Type Body Connection.
Workshop with advanced equipment:
Exhibition:
Certificates: ISO9001, IATF 16949:2016, CE,etc.
FAQ:
Q1: How about your cylinders compared with HYVA cylinder ?
Our cylinders can replace HYVA cylinder well, with same technical details and mounting sizes
Q2: What’s your cylinder’s advantages ?
The cylinders are manufactured by advanced equipments and made under strictly quality control processing.
The steel is quenched and tempered 27SiMn steel and all raw materials are good quality from world famous companies.
Competitive price!
Q3: When your company be established ?
Our company be established in 2002, professional manufacturer of hydraulic cylinders more than 20 years.
We had passed IATF 16949:2016 Quality control system, ISO9001, CE,etc.
Q4: How about the delivery time ?
7-15 days approximately.
Q5: How about the cylinder’s quality gurantee ?
One year.
| Certification: | CE, ISO9001, IATF 16949:2016, SGS |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Switching Type |
| Customization: |
Available
|
|
|---|
Can hydraulic cylinders be adapted for specialized applications like material handling?
Yes, hydraulic cylinders can be effectively adapted for specialized applications such as material handling. The versatility, power, and precise control offered by hydraulic cylinders make them well-suited for a wide range of material handling tasks. Hydraulic systems, including cylinders, are commonly used in industrial settings to lift, position, push, pull, and manipulate various types of materials. Here’s a detailed explanation of how hydraulic cylinders can be adapted for specialized material handling applications:
1. Lifting and Lowering:
– Hydraulic cylinders are commonly used for lifting and lowering heavy loads in material handling applications. By utilizing the force generated by hydraulic pressure, cylinders can provide the necessary power to lift and hold loads at different elevations. The precise control offered by hydraulic systems allows for accurate positioning of materials, ensuring efficient and safe lifting operations.
2. Pushing and Pulling:
– Hydraulic cylinders are capable of generating substantial pushing and pulling forces, making them ideal for applications that involve moving or manipulating materials. They can be used to push or pull heavy objects, control the movement of conveyors or rollers, or engage mechanisms for material transfer. The ability to exert high forces with precise control enables hydraulic cylinders to efficiently handle a variety of material handling tasks.
3. Tilting and Rotating:
– Hydraulic cylinders can be adapted to provide tilting and rotating functions in material handling equipment. By integrating cylinders into the design, equipment such as forklifts, cranes, or material handling arms can tilt or rotate to facilitate material placement or maneuvering. Hydraulic cylinders offer the required force and control to achieve smooth and controlled tilting or rotating motions, enhancing operational efficiency in material handling processes.
4. Gripping and Clamping:
– Hydraulic cylinders can be utilized to provide gripping and clamping functions for secure material handling. By incorporating specialized gripping or clamping mechanisms with hydraulic actuation, materials of various shapes and sizes can be securely held or clamped during transportation or processing. Hydraulic cylinders enable precise and adjustable gripping or clamping forces, ensuring the safe and reliable handling of materials.
5. Material Compaction and Forming:
– Hydraulic cylinders can be adapted for material compaction and forming applications. For example, in the production of bricks, hydraulic cylinders are used to apply high pressure and force to compact the raw materials into desired shapes. Similarly, in metal forming processes, hydraulic cylinders are employed to exert force on metal sheets or components, enabling precise shaping and forming operations.
6. Conveyor and Sorting Systems:
– Hydraulic cylinders can be integrated into conveyor and sorting systems to facilitate material movement and sorting. By incorporating hydraulic actuators, conveyor belts or sorting mechanisms can be efficiently controlled for optimal material flow and distribution. Hydraulic cylinders provide the necessary force and control to handle varying load capacities and adjust the speed and position of material transfer, improving the overall efficiency of handling and sorting operations.
7. Customized Designs:
– Hydraulic cylinders can be customized and adapted to meet specific requirements of specialized material handling applications. Engineers can design cylinders with unique dimensions, stroke lengths, mounting options, and sealing arrangements to fit into equipment or systems with specific space limitations or operating conditions. Customized hydraulic cylinders ensure optimal performance and compatibility for specialized material handling tasks.
In summary, hydraulic cylinders can be effectively adapted for specialized material handling applications, offering the necessary force, control, and versatility required in various material handling tasks. Whether it involves lifting and lowering, pushing and pulling, tilting and rotating, gripping and clamping, material compaction and forming, or integration into conveyor and sorting systems, hydraulic cylinders provide reliable and efficient solutions. Their adaptability, precise control, and ability to handle heavy loads make hydraulic cylinders a valuable component in optimizing material handling processes across different industries.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
Can hydraulic cylinders be customized for specific equipment or attachment needs?
Yes, hydraulic cylinders can be customized to meet specific equipment or attachment needs. Hydraulic cylinder manufacturers often offer customization options to ensure that the cylinders meet the unique requirements of different applications. Here’s a detailed explanation of how hydraulic cylinders can be customized for specific equipment or attachment needs:
1. Size and Configuration:
– Hydraulic cylinders can be customized in terms of size and configuration to fit specific equipment or attachment requirements. The dimensions of the cylinder, such as bore size, rod diameter, and stroke length, can be tailored to match the available space and the desired force or movement requirements. Additionally, the mounting style and orientation of the cylinder can be customized to ensure proper integration with the equipment or attachment.
2. Operating Pressure and Force:
– The operating pressure and force capabilities of hydraulic cylinders can be customized to suit the specific equipment or attachment needs. Different applications may require different force outputs, and hydraulic cylinder manufacturers can design and manufacture cylinders with the appropriate piston area and pressure ratings to meet those requirements. Customization in this aspect ensures optimal performance and efficiency for the particular equipment or attachment.
3. Stroke Length:
– The stroke length of a hydraulic cylinder refers to the distance the piston can travel from fully retracted to fully extended. Customization of the stroke length allows the hydraulic cylinder to accommodate the specific range of motion required by the equipment or attachment. By adjusting the stroke length, the cylinder can be tailored to deliver the necessary extension and retraction capabilities for efficient operation.
4. Mounting Options:
– Hydraulic cylinders can be customized with various mounting options to facilitate easy installation and integration with specific equipment or attachments. Different applications may require different mounting styles, such as flange mounts, trunnion mounts, or clevis mounts. Manufacturers can provide customized mounting options to ensure proper alignment, stability, and functionality when the cylinder is connected to the equipment or attachment.
5. Sealing and Material Options:
– The sealing system of a hydraulic cylinder is crucial for preventing fluid leakage and maintaining the cylinder’s integrity. Hydraulic cylinder manufacturers offer customization options for sealing materials, such as different types of seals and seal configurations, to suit specific equipment or attachment needs. Additionally, customization of cylinder materials, such as selecting corrosion-resistant materials or specialized coatings, can enhance the cylinder’s durability and performance in specific operating environments.
6. Integration with Control Systems:
– In certain applications, hydraulic cylinders may need to be integrated with sophisticated control systems or automation technologies. Customization can involve incorporating sensors, position feedback devices, or other control elements into the hydraulic cylinder design to enable seamless integration with the overall equipment or attachment control system. This customization ensures precise control, monitoring, and synchronization of the hydraulic cylinder’s movements within the specific application.
7. Specialized Features or Accessories:
– Hydraulic cylinder customization can also involve incorporating specialized features or accessories to meet unique equipment or attachment needs. This may include the integration of safety features, such as pressure relief valves or load-holding valves, or the addition of specific ports or fittings for auxiliary functions or attachments. Customization allows hydraulic cylinders to be tailored to the specific requirements and functionalities of the equipment or attachment.
By offering customization options, hydraulic cylinder manufacturers can provide solutions that precisely match the needs of different equipment or attachment applications. Customized hydraulic cylinders ensure optimal performance, efficiency, and integration, enhancing the overall functionality and productivity of the equipment or attachment. It is important to work closely with experienced manufacturers or hydraulic system specialists to determine the specific customization requirements and ensure the successful implementation of customized hydraulic cylinders.
editor by CX 2023-11-18
China Standard Manufacturer Custom Telescopic Excavating Arm Cylinder Wheel Excavator Hydraulic Oil Cylinders vacuum pump ac system
Product Description
Manufacturer Custom Telescopic Excavating Arm Cylinder Wheel Excavator Hydraulic Oil Cylinders
Product Description
Manufacturer Custom Telescopic Excavating Arm Cylinder Wheel Excavator Hydraulic Oil Cylinders: Assemble with imported seals kits of NOK, Hallite and other brands to bring the better seal slick and the stronger persistence.
Process with the advanced technology by CNC machine tools, automatic plating and painting equipments to ensure all the parts to have the lower surface roughness and the higher performance level.
Own advanced special buffer device with independent intellectual property rights which can effectively absorb the shock to protect the cylinder work smoothly and reliable in performance.
Specifications
| Item | Specifications |
| Product Name: | Manufacturer Custom Telescopic Excavating Arm Cylinder Wheel Excavator Hydraulic Oil Cylinders |
| Certificate: | CE, ISO9001 |
| Production Capacity: | 200,000 pcs per year |
| Sample Time: | 7-10 days |
| Brand | NOLANSE or customer’s logo |
| Service | OEM & ODM |
| Piston Rod | Chrome or nickel plated,ground & polished piston rod |
| Seal Type | Parker,NOK, BUSAK SHAMBAN or as customer’s requirement |
| Tube | High tensile cold drawn tube, precision honed for extended seal life |
| Delivery Time | Based on order quantity. normally 15-30 days. |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer & Exporter |
Application
Hydraulic Cylinder Product Application
Nolanse’s quality custom products are produced for OEM applications in a wide variety of CHINAMFG industries, including manufacturing engineering machinery, loaders hydraulic cylinders, vehicle cylinders, construction, forestry, waste management, mining, material handling, industrial applications, agriculture, manufacturing, transportation, marine applications and oil field equipment. Our success has been built on the engineering expertise and manufacturing capabilities we offer to meet the very specific demands of our industry clients.
Why Choose Us
1. Product Research & Development
Nolanse builds quality products that are developed with use in mind. We specialize in working with every customer to share ideas and gather critical information regarding hydraulic cylinder fit and performance requirements for your specific application. This is accomplished by establishing a very close technical rapport with each customer and their engineering, purchasing and R&D departments – the experts in your organization who know best what functionality, quality, size and cylinders characteristics are critical to your equipment. If our standard lines don’t suit your application, CHINAMFG has extensive experience in custom hydraulic cylinder designs. We strive to develop dynamic, innovative and dependable hydraulic and machining solutions that exceed your expectations.
2. Hydraulic Cylinder Production
We have the advanced CNC machine tools, a horizontal machining center, a welding robot, parts cleaning agent, automatic assembly lines, automatic painting equipment etc. to hydraulic cylinder ensure a 360-degree quality control of the production process.
3. Hydraulic Cylinder Product Testing
We check all of the products, using fully equipped facilities and advanced instruments, regarding the performance, structure, size tolerance, roughness, hardness, pressure and sealing to ensure the hydraulic cylinder quality meets the requirements of our different customers.
4.Hydraulic Cylinder Product Certifications
Nolanse is ISO 9001 registered for the design and manufacture of hydraulic cylinders and precision machining.
5. Professional Hydraulic Cylinder Team
NOLANSE professional hydraulic cylinder team deeply understands the requirements and the technological advancement hydraulic ram. NOLANSE has been specialized in custom hydraulic cylinder development, manufacturing, sales, sample verification, order processing and product delivery, etc. NOLANSE is always working hard with passion to put our efforts to hydraulic cylinder technology and application.
Company Information
As a leader in hydraulic cylinder Design, Manufacturing and Custom Machining for over 36 years, NOLANSE has its own over 220 employees and over 55,000 square CHINAMFG manufacturing factories. We have professional departments including hydraulic cylinder design, sales, production, quality control department, etc.
NOLANSE hydraulic cylinder products mainly include manufacturing engineering machinery,loaders hydraulic cylinders,vehicle cylinders,hydraulic systems and air controlling systems.It can also manufacture large-scale,non-standard and different stypes of cylinders, etc. All our hydraulic cylinder are manufactured from high quality raw materials with strict professional process and quality assurance. We had been worked hard and invested more to become the leader in hydraulic cylinder industry. Our partners are those famous hydraulic cylinder brands from America, Canada, Australia, Germany, England and other European Countries. Product quality, shorter delivery time and customer satisfaction are our long term commitment to our CHINAMFG customers. Hope to be your partner.
Nolanse’s name has become synonymous with quality, on time delivery and exceptional service.
Join the growing number of partner relationship companies that trust and rely on the CHINAMFG name.
| Pressure: | Medium Pressure |
|---|---|
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Structure: | Piston Type |
| Samples: |
US$ 400/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How do hydraulic cylinders ensure smooth and consistent movement in heavy machinery?
Hydraulic cylinders play a vital role in ensuring smooth and consistent movement in heavy machinery. Their design and operation allow for precise control over the motion of heavy loads, resulting in efficient and reliable performance. Here’s a detailed explanation of how hydraulic cylinders contribute to smooth and consistent movement in heavy machinery:
1. Hydraulic Fluid and Pressure:
– Hydraulic cylinders operate by utilizing hydraulic fluid, typically oil, to transmit force and motion. The fluid is pressurized by a hydraulic pump, creating a force that acts on the piston inside the cylinder. The pressure of the hydraulic fluid can be precisely controlled, allowing for smooth and gradual movement of heavy machinery. The fluid’s incompressibility ensures that the force is evenly distributed, resulting in consistent and predictable motion.
2. Piston and Cylinder Design:
– Hydraulic cylinders are designed with precision to ensure smooth movement. The piston and cylinder bore are machined to tight tolerances, reducing friction and minimizing internal leakage. This precise fit between the piston and cylinder walls helps maintain consistent motion without jerks or sudden changes in speed. Additionally, the use of high-quality seals and lubrication further enhances the smooth operation of the cylinder.
3. Control Valves and Flow Control:
– Hydraulic systems incorporate control valves that regulate the flow of hydraulic fluid into and out of the cylinder. These valves allow for precise control over the speed and direction of the cylinder’s movement. By adjusting the flow rate, operators can achieve smooth and controlled motion of heavy machinery, avoiding sudden starts or stops. Flow control valves also enable speed adjustment, ensuring consistent movement even under varying loads or operating conditions.
4. Cushioning and Damping:
– Hydraulic cylinders can be equipped with cushioning mechanisms to absorb shock and minimize impacts during the movement of heavy machinery. Cushioning is achieved by incorporating specialized valves or adjustable orifices in the cylinder, which restrict the flow of hydraulic fluid near the end of the stroke. This gradual deceleration helps prevent sudden jolts or vibrations, maintaining smooth and consistent movement while reducing stress on the machinery and its components.
5. Load Balancing:
– Hydraulic cylinders can be designed and arranged in a system to balance the load and distribute forces evenly. By utilizing multiple cylinders in parallel or series configurations, heavy machinery can achieve balanced movement, preventing uneven stress and ensuring smooth operation. Load balancing also helps minimize the risk of component failure and enhances the overall stability and longevity of the machinery.
6. Feedback and Control Systems:
– Advanced hydraulic systems incorporate feedback sensors and control systems to monitor and adjust the movement of heavy machinery. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly to maintain smooth and consistent movement. By continuously monitoring and regulating the cylinder’s operation, feedback and control systems contribute to precise and reliable motion control.
7. Maintenance and Servicing:
– Regular maintenance and servicing of hydraulic cylinders are essential to ensure their smooth and consistent movement in heavy machinery. Proper lubrication, inspection of seals, and replacement of worn-out components help maintain optimal performance. Preventive maintenance practices, such as filter replacements and fluid analysis, also contribute to the longevity and reliability of hydraulic systems, ensuring consistent movement over time.
In summary, hydraulic cylinders ensure smooth and consistent movement in heavy machinery through the use of hydraulic fluid and pressure, precise piston and cylinder design, control valves and flow control, cushioning and damping mechanisms, load balancing, feedback and control systems, and regular maintenance and servicing. By leveraging these features, hydraulic cylinders provide the necessary force and control to handle heavy loads while maintaining precise and reliable motion, enhancing the overall performance and productivity of heavy machinery in various industrial applications.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
What benefits do hydraulic cylinders offer for tasks requiring heavy lifting or movement?
Hydraulic cylinders offer numerous benefits for tasks that involve heavy lifting or movement. Their unique design and characteristics make them well-suited for applications that require substantial force, precise control, and reliable operation. Here are the detailed benefits that hydraulic cylinders provide for such tasks:
1. High Force Generation:
– Hydraulic cylinders are capable of generating significant amounts of force. By utilizing hydraulic pressure, which can be easily amplified, hydraulic cylinders can exert substantial force to lift and move heavy loads. The force output of a hydraulic cylinder is directly proportional to the hydraulic pressure and the surface area of the piston. This high force capability makes hydraulic cylinders ideal for tasks that involve heavy lifting, pushing, or pulling.
2. Precise Control:
– Hydraulic cylinders offer precise control over the force and motion they generate. By regulating the flow of hydraulic fluid into the cylinder, the speed, direction, and position of the cylinder’s movement can be accurately controlled. This level of control is crucial for tasks that require precise positioning, delicate movements, or synchronization of multiple cylinders. It enables operators to perform operations with accuracy and minimize the risk of damage or accidents.
3. Safety:
– Hydraulic cylinders are designed with safety features to ensure the protection of both personnel and equipment. They incorporate overload protection mechanisms, such as relief valves, that prevent excessive force or pressure from damaging the system. Additionally, hydraulic cylinders allow for controlled and gradual movements, reducing the risk of sudden and uncontrolled motions that could pose safety hazards during heavy lifting or movement tasks.
4. Versatility and Adaptability:
– Hydraulic cylinders are versatile components that can be adapted to meet specific requirements. They can be customized based on factors such as force capacity, stroke length, speed, and mounting options, allowing them to be integrated into various types of machinery. This versatility makes hydraulic cylinders suitable for a wide range of applications, including construction, material handling, mining, agriculture, and more.
5. Smooth and Controlled Operation:
– Hydraulic cylinders provide smooth and controlled operation, ensuring efficient and reliable performance during heavy lifting or movement tasks. The hydraulic fluid acts as a cushioning medium, which helps dampen shocks and vibrations, resulting in smoother and quieter operation. This controlled operation also reduces the risk of damage to the load being lifted or the surrounding equipment.
6. Compact Design:
– Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size, compared to the forces they can generate, makes them suitable for applications where space is limited or weight restrictions apply. This compact design enables the integration of hydraulic cylinders into different types of equipment without compromising performance or efficiency.
7. Durability and Reliability:
– Hydraulic cylinders are built to withstand rigorous operating conditions and provide long-term reliability. They are constructed with robust materials, precise machining, and effective sealing systems to ensure durability and prevent fluid leakage. Hydraulic cylinders can withstand high pressures, heavy loads, and continuous use, making them suitable for demanding tasks involving heavy lifting or movement.
8. Energy Efficiency:
– Hydraulic cylinders contribute to energy efficiency in tasks requiring heavy lifting or movement. Hydraulic systems allow for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, which reduce energy consumption by optimizing the use of hydraulic fluid.
In summary, hydraulic cylinders offer several benefits for tasks that involve heavy lifting or movement. They provide high force generation, precise control, safety features, versatility, smooth operation, compact design, durability, and energy efficiency. These advantages make hydraulic cylinders indispensable components in various industries where heavy loads need to be lifted, pushed, or moved with accuracy and reliability.
editor by CX 2023-11-18